Fills Liquids and Viscous Products Precisely

The D50 Filling Machine from Kulp Makina is a versatile pneumatic volumetric filling solution ideal for cosmetic, chemical, and pharmaceutical applications. It efficiently fills liquid and viscous products, such as essential oils, shampoos, and syrups, with a capacity of up to 1800 packages per hour. Driven by an oil-free FESTO pneumatic system, it features easy-to-adjust filling volumes with a straightforward adjustment mechanism. Its design minimizes contamination risks with high surface smoothness and argon arc welding. The machine’s stainless steel and anodized aluminum construction offer robust corrosion resistance, and it operates effectively in temperatures from +5°C to +85°C. Additionally, it includes interchangeable nozzles for various product types, an easy-to-clean design with tool-free disassembly, and an optional ex-proof system for enhanced safety. The D50 Filling Machine is suitable for bench-top operations and effortless integration into existing production lines, ensuring reliable performance and minimal maintenance.

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Fills and Dispenses Liquids and Viscous Products

The D5000 Filling Machine from Kulp Makina is a versatile solution for semi-automatic volumetric filling of liquids and viscous products. Utilizing a FESTO pneumatic system, it ensures precise control and consistency, efficiently addressing production needs across industries such as food, beverage, chemical, cosmetics, and pharmaceuticals. Boasting a capacity of 420 packages per hour, it accommodates a range of filling sizes from 500 ml to 5000 ml, with optional cylinders for more flexibility. Crafted from 316L stainless steel and adaptable for products requiring corrosion resistance, it is designed for seamless integration into existing production lines. Featuring easy-clean nozzles and a tool-free disassembly process, maintenance is simplified, minimizing downtime. The machine’s modular design supports additional customization options, including spout pouch filling mechanisms and special nozzles for different product types, ensuring optimal adaptability to diverse operational requirements.

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Fills and Caps Liquid and Viscous Products

The 6 Heads Monoblock from Kulp Makina seamlessly integrates filling and capping functionalities within a compact design. This machine efficiently handles liquids, semi-liquids, and viscous products, making it ideal for diverse industries such as food, cosmetics, and chemicals. With a range of adjustable filling capacities from 50ml to 1000ml, it supports high throughput, processing up to 3600 packages per hour. Equipped with pneumatic and servo-motor options, it ensures precise filling accuracy, ±1%, backed by an anti-dropping system to prevent wastage. The machine is designed for easy integration into production lines with its user-friendly touch screen interface and tri-clamp connections for quick disassembly during cleaning. Materials in contact with products are crafted from 316L stainless steel, ensuring durability and compliance with food hygiene standards. Optional features, including agitators and CIP cleaning systems, offer enhanced flexibility and maintenance efficiency.

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Accurately Fills Liquids and Viscous Substances

The VD50 Filling Machine from Kulp Makina is a versatile pneumatic volumetric filler specifically designed for precision filling of both liquid and viscous products. This machine features a seamless integration into diverse production lines, accommodating applications in cosmetics, personal care, food, and dairy industries. Its capability ranges from 5 ml to 50 ml volume per package, with options for smaller filling volumes using interchangeable cylinders. Constructed with 316L stainless steel in contact areas for enhanced corrosion resistance, it ensures product purity and compliance with industry standards. The machine’s pneumatic operation, using FESTO components, eliminates electrical hazards, making it suitable for exproof environments. Designed for efficiency, it handles up to 1800 packages per hour and facilitates easy cleaning with tool-free disassembly. Customizable options such as a double jacketed hopper for temperature-sensitive products and various nozzle types support a wide range of end-products including creams, sauces, and more. The machine’s table-top variant caters to space-constrained production areas, emphasizing flexibility and adaptability in manual or semi-automatic operations.

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Fills and Packages Liquid and Viscous Products

The VD5000 Filling Machine from Kulp Makina leverages a FESTO pneumatic system to deliver precise volumetric filling for a wide range of liquid and viscous products. Ideal for cosmetic, food and beverage, chemical, and personal care industries, it excels in filling cosmetics, drinks, sauces, and more. Operating with capacities up to 420 packages per hour, the VD5000 accommodates varying volumes from 145 ml to 5000 ml using customizable nozzles and a height-adjustable platform. Constructed with 316L stainless steel, it ensures high corrosion resistance and prevents contamination. Its seamless integration into production lines is facilitated by its compact, mobile design, supported by a robust stainless steel frame. The machine accommodates CIP systems for efficient cleaning, while its energy-efficient, oil-free operation makes it a sustainable choice. Meeting industry standards, it offers a range of options including a spout pouch filling mechanism and a double-jacketed hopper for precise temperature control.

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Fills and Packages Liquids and Viscous Products

The PVD and PDD series from Kulp Makina are specialized two-head volumetric filling machines, designed to meet the diverse needs of industries like food, cosmetics, and chemicals. These machines excel with their pneumatic operation, enabling precise filling and packaging of liquids, viscous products, and those containing particulates. The system utilizes a controlled volumetric filling process, with capacities ranging from 840 to 1600 packages per hour, depending on model and filling volume.

Applications include a wide range of products—from food items like chocolate spread and tomato paste to cosmetic creams and industrial lubricants—demonstrating its versatility. The machines are fully pneumatic and integrate seamlessly into existing production lines, featuring a user-friendly touch screen interface for ease of operation. An automatic level control system synchronizes with the transfer pump, optimizing product priming from an 80-liter hopper, while an anti-dropping system ensures filling accuracy within ± 1%.

Constructed with 316L stainless steel for parts in contact with products, these machines offer high corrosion resistance, meeting stringent food hygiene standards. Optional features such as CIP (Clean-In-Place) systems and double-jacketed hoppers enhance cleaning and efficiency. Additionally, customization options are available, including interchangeable nozzles and adjustable-speed nozzles for handling foamy products, making these machines adaptable for specialized requirements.

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Fills Liquid and Viscous Products Efficiently

The 8 Head Filling Machines from Kulp Makina are designed to handle a variety of liquid and viscous products with precision and efficiency. Equipped with both servo motor and pneumatic options, these machines uniquely combine versatility and accuracy, ensuring filling precision to within ±1%. They accommodate diverse packaging sizes and shapes, making them suitable for industries such as food, cosmetics, and chemicals.

The machines use a servo-controlled volumetric filling system with diving nozzles, optimizing filling accuracy and reducing product waste. Capable of handling up to 6,000 packages per hour, they are ideal for high-speed production environments. Integration into existing production lines is seamless with a user-friendly touch screen interface available in multiple languages and a “No container-No fill” system to prevent downtime.

Constructed with 316L stainless steel for product-contact parts and 304L for structural components, these machines are resistant to corrosion and designed for easy cleaning with an optional CIP system. The filling machines also meet food hygiene standards, ensuring safe operation for consumable products. Customizable options, including double-jacketed hoppers and specialized nozzles, provide solutions tailored to specific production needs.

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Fills Dual Liquid Components into Various Packages

The VD50-4 FOT and VD10-4 FOT from Kulp Makina are engineered two-component volumetric filling machines designed to enhance filling precision for food and beverage applications. These machines stand out with their dual filling systems that handle a variety of liquid products, such as vinegar-oil mixes and yogurt-jam combinations, ensuring high accuracy of ±1% and a capacity of up to 4,800 packages per hour. Featuring separate product hoppers with automatic level control, these machines integrate smoothly into continuous production lines. They operate pneumatically and electronically with a 6-bar compressed air system and consume 800 liters per minute at maximum throughput. Constructed using 316L stainless steel for product-contact parts, they assure durability and compliance with food hygiene standards. Optional features include a Cleaning-In-Place (CIP) system and custom sealings for high-temperature operations, ensuring ease of maintenance and adaptability.

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Forms and Fills Liquid Doypack Pouches

The LUX DD 235-100/8 from IMA Group is a high-speed Doypack machine designed for the efficient production of liquid-filled pouches. Employing a unique dual motion system, it combines intermittent motion for precise pouch forming and spout application with continuous motion for extended filling times, improving throughput. Applications include personal care products such as liquid soaps and shampoos, as well as home care products like liquid detergents and fabric softeners. With a processing capacity of up to 100 pouches per minute for 500 ml volumes, this equipment suits high-demand production lines.

Automated with PLC controls, it integrates seamlessly into existing production environments, ensuring high efficiencies with energy savings via servo-controlled operations. The LUX DD 235-100/8 handles various pouch dimensions and integrates spout pre-heating and sealing stations, enhancing reliability and maintaining precise film tension with integrated sensors. This machine supports sustainable materials like paper-based or recyclable mono-material films, aligning with environmental goals. It requires minimal maintenance and offers easy cleaning features to reduce downtime in continuous operations.

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Fills and Caps Liquid Bottled Products

The Filltronic from IMA Group is a precision gear pump liquid filling machine tailored for the efficient packaging of diverse bottled products, including shampoos, liquid soaps, detergents, and a wide range of consumables. Leveraging positive displacement technology, it ensures accurate metering with speeds up to 140 bottles per minute and filling accuracies of +/- 0.5%. This machine accommodates fill volumes ranging from 0.5 ounces to over 1 gallon without requiring change parts, simplifying adaptation for different product lines.

The system’s modular design enables configurations with 2 to 12 pumps, each independently driven by separate motors and precision encoders, maintaining operation even in case of individual motor failure. Integrated Omron Sysmac PLC with a touchscreen interface facilitates seamless automation and integration into existing production lines, while simple drop-in neck clamp change parts and quick-clean pump and nozzle designs reduce downtime and support high-speed, continuous operations.

Made with sanitary stainless steel, the Filltronic ensures compliance with industry sanitation standards, offering resilience against corrosion and compatibility with a broad range of liquid viscosities. Ideal for personal and home care, food and beverage, and pharmaceutical sectors, this machine contributes to energy-efficient and reliable filling processes, ensuring productivity and product quality.

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