Controls High-Temperature Sintering and Debinding Processes

The HTK series from Carbolite Gero offers vacuum chamber furnaces with metal insulation, specifically designed for high-temperature applications up to 2200°C. This range is distinguished by its use of tungsten or molybdenum, ensuring a pure atmosphere and precise control over debinding and sintering processes. These furnaces are essential for producing high-performance ceramic components, metalized electrical contacts, and tungsten carbide cutting tools. Available in sizes ranging from 8 to 120 liters, they support both laboratory research and pilot manufacturing. The furnaces are PLC-controlled for seamless integration into automated production lines and offer high vacuum capabilities, ideal for aerospace, automotive, and electronics industries. They also feature energy-efficient thermal insulation and a choice of atmospheric gases, enhancing operational versatility and efficiency.

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Ensures Uniform Heating and Rapid Recovery

The Fan Convection Laboratory Oven PF Series from Carbolite Gero is designed for precise thermal processing in laboratory and industrial settings. These ovens offer remarkable temperature uniformity and rapid recovery, vital for applications such as material testing, heat treatment, and quality assurance. Utilizing a fan convection system, they ensure consistent heating and moisture extraction, making them suitable for drying, curing, and controlled heating processes. With chamber volumes ranging from 28 to 910 liters and operating temperatures of up to 300°C, these ovens support various end-products like ceramic samples, metal alloys, and electronic components. Equipped with digital PID temperature control and options for sophisticated multisegment programmers, these ovens integrate seamlessly into bench-top, manual, or batch operations. Constructed with a chemically resistant stainless steel liner and nickel-chrome wire shelves, the PF Series ovens are designed to withstand intensive use in pharmaceutical, biotech, and electronic industries. Customizable options, such as over-temperature protection and variable speed fan control, enhance operational safety and flexibility, while compliance with BS EN 61010-2-010:2003 ensures adherence to safety standards.

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Provides Precise Heating for High-Temperature Applications

The FST/FZS Split Tube Furnace Series from Carbolite Gero offers robust solutions for high-precision thermal processing across various industries. These furnaces are engineered for applications that demand exact temperature control, such as annealing, pyrolysis, and sintering, commonly found in materials science, electronics, and the chemical industry. The split design allows easy integration into existing setups, whether used vertically or horizontally, and provides rapid cooling of samples. These furnaces accommodate work tubes or reactors with fixed flanges and feature programmable temperature controllers that ensure consistency and accuracy with every operation.

The split tube design houses high-quality APM wire heating elements within low thermal mass ceramic fibre insulation, offering exceptional temperature stability and longevity. These furnaces are equipped with sophisticated digital controllers, incorporating over-temperature protection and Ethernet communications for seamless automation and integration into production lines. Options for vacuum and modified atmosphere processing further enhance this series’s versatility, supporting advanced materials research and manufacturing.

Carbolite Gero’s focus on customization ensures that clients can tailor their equipment to specific needs, from choosing the appropriate tube diameters and materials to implementing automated opening mechanisms or inert gas packages. This flexibility, along with robust construction and safety features like quick-release clamps and safety switches, make the FST/FZS Series a comprehensive choice for cutting-edge thermal processing solutions.

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Controls and Secures Hydrogen Gas in Furnaces

The Hydrogen Gas Safety System from Carbolite Gero is engineered to ensure the safe handling and control of hydrogen gas within high-temperature tube and chamber furnaces. This system is integral for laboratories and industries dealing with hydrogen-annealed metals and high-purity metal samples, solving the challenge of maintaining secure hydrogen environments under rigorous conditions.

The system utilizes an automatic nitrogen purging mechanism, activating before, during, and after hydrogen introduction, ensuring safety above 750°C. With adjustable flow meters, it allows precise blending of hydrogen and nitrogen to suit specific processes. Integrated with a monitored electrically heated gas ignitor, the system ensures complete hydrogen consumption, minimizing risks associated with uncombusted gases.

Compatible with various furnace types, including the CWF, TF, and FHA ranges, the system supports operations from room temperature to maximum furnace capabilities. It is particularly beneficial for applications in chemical processing, metal heat treatment, and material testing, where maintaining specific gas atmospheres is critical.

With a control cabinet and touch panel operation, the system offers both manual and automated control, ensuring seamless integration into production lines. Optional features include a high vacuum pump and sample thermocouple for enhanced thermal regulation. Designed in compliance with safety standards, it ensures robust protection with features such as over-pressure and excessive flow safeguards.

The Hydrogen Gas Safety System is a reliable choice for facilities aiming to achieve precise hydrogen environments safely, optimizing production in sectors such as aerospace, energy, and metallurgy.

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Conducts High-Temperature Thermal Processing

The RHF series from Carbolite Gero comprises silicon carbide heated chamber furnaces designed for demanding high-temperature applications in research and industrial settings. With maximum operating temperatures of 1400 °C, 1500 °C, and 1600 °C, these furnaces are tailored for precise thermal processing of materials such as ceramics, advanced composites, and metal alloys. The robust construction features rapid heating rates, reaching 1400 °C in under 40 minutes, and long-lasting silicon carbide heating elements that withstand intermittent operation. Available chamber volumes from 3 to 35 liters cater to batch processing needs, while advanced digital controllers offer multisegment programming for detailed process control. Energy efficiency is enhanced by low thermal mass insulation, and optional over-temperature protection safeguards valuable contents. Ideal for industries like ceramics, metallurgy, and electronics, the RHF series ensures uniform heating and reliable operation, backed by options for comprehensive customization and engineering support.

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Heats and Processes Crucibles and Materials

The Top Loading Chamber Furnace VCF 12/5 from Carbolite Gero is an exceptional heating solution designed for precision in materials testing and processing. This furnace features a top-loading design ideal for handling tall crucibles and heavy components, making it versatile for applications in crucible linings, ceramics, metal alloys, and composite materials. The VCF 12/5 uses free radiating wire elements on all four sides to ensure uniform temperature distribution and minimize damage from potential spills. It can reach a maximum operating temperature of 1200°C, with chamber volumes available in multiple sizes to fit diverse production needs.

This furnace integrates seamlessly into laboratory and R&D environments, supporting processes like annealing, ashing, and testing with precision temperature control via the Carbolite Gero 301 controller. Automation options include sophisticated digital controllers and multi-segment programmers, enhancing process flexibility with features like remote monitoring. The VCF 12/5 is also designed for energy efficiency, reducing operational costs through optimized motor control, and it offers over-temperature protection for added safety in unattended operations. Its robust construction allows for both bench-mounting or floor-standing configurations, depending on space requirements. This equipment is crucial for industries such as aerospace, electronics, ceramics, and industrial manufacturing, where precise heat treatment is vital.

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Ensures Complete Sample Ashing and Combustion

The AAF 11/3 and 11/7 from Carbolite Gero are designed to meet the rigorous demands of precise ashing and combustion processes in chemical, food, plastics, and mining industries. These furnaces ensure compliance with ISO 1171:2010 and ASTM standards, making them ideal for reliable material testing. Featuring a continuous flow of preheated air, they achieve excellent combustion uniformity across a large sample area. Operating at a maximum temperature of 1100 °C, the units are equipped with Carbolite Gero’s 301 controller for precise temperature management. Their robust construction includes an alumina-lined chamber for protection against chemical and mechanical wear, and a tall chimney facilitates efficient airflow regulation. The furnaces are particularly suited for processing solid and powdered materials such as charcoal briquettes, polyethylene pellets, and coal ash, offering integration flexibility with manual and continuous operations. Customizable with sophisticated digital controllers and over-temperature protection, the AAF 11/3 and 11/7 provide reliable, efficient, and safe performance for laboratory and processing applications.

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Processes Biomass and Industrial Waste into Ash

The Afterburner Ashing Furnace ABF 8/28 from Carbolite Gero is engineered to efficiently handle smoke-generating materials, offering a robust solution for biomass processing, environmental testing, and more. Featuring an advanced dual-chamber design, it ensures complete combustion of fumes through a high-temperature afterburner, optimizing smoke processing. The unit’s two-tier sample baskets and a spacious 28-liter chamber accommodate varying sample sizes, making it suitable for diverse applications such as turning biomass into charcoal or calcining minerals. The programmable EPC3016P1 controller allows precise operation, while the independent afterburner control reaches temperatures up to 950°C, ensuring thorough processing of even challenging materials. With an option for sophisticated digital controllers and over-temperature protection, the furnace can be seamlessly integrated into existing production lines with Ethernet communications. Built with silicon carbide shielded wire wound elements and supplied with a standard 3-phase power supply, the ABF 8/28 efficiently processes solid, powder, and granulated materials, making it an invaluable asset across chemical, material testing, and research laboratory environments.

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Sintering and Debinding of Ceramics and Metals

The HTF 17/64 from Carbolite Gero is a high-temperature furnace designed for precision in sintering and debinding processes essential for advanced ceramics and metallic components. Utilizing MoSi2 heating elements, it efficiently attains temperatures up to 1800°C, ensuring uniform heat distribution due to its advanced refractory and low thermal mass insulation. This furnace is suited for producing zirconia dental crowns, tungsten carbide parts, and alumina substrates. With up to 560 liters capacity, it incorporates programmable EPC3016P1 controllers and over-temperature protection for reliable batch processing. An optional debinding package enhances atmosphere control, making it ideal for dexterous ceramic and metal powder applications. Integration is seamless with user-friendly touchscreen controls, Ethernet communication, and compliance with industrial standards. The HTF 17/64 offers an energy-efficient solution, minimizing heat loss and negating the need for water cooling, while customization options allow specific adaptations for varied operational requirements.

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Sintering and Melting Solution for Ceramics and Glass

Carbolite Gero’s BLF 17/3 is an electrically operated high-temperature bottom loading furnace designed for precision in ceramic and glass processing. Unique for its electrically operated elevator hearth, it facilitates easy sample loading and achieves uniform heating with elements embedded in all chamber walls, reaching up to 1800°C. This furnace excels in applications like zirconia sintering and high-performance ceramic manufacturing, producing zirconia dental crowns and specialty glass products with precision due to its excellent temperature uniformity and rapid heat cycling capabilities. The programmable EPC3016P1 controller allows for batch and programmable operations, ensuring integration and full automation within your production line. It leverages energy efficiency through its silicon carbide and molybdenum disilicide heating elements across different models. A safety interlock hearth cage and overtemperature protection enhance operational safety, while customization options such as modified hearths and digital programming interfaces offer tailored solutions. With Ethernet communication support and optional enhancements like radiation shutters, the BLF 17/3 is built for advanced and flexible processing in modern laboratories and manufacturing facilities.

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