High temperature chamber furnace for sintering ceramics
Achieve precise thermal consistency for high-temperature applications, ensuring flawless sintering and annealing of advanced materials and components.
Sintering and Debinding of Ceramics and Metals
The HTF 17/64 from Carbolite Gero is a high-temperature furnace designed for precision in sintering and debinding processes essential for advanced ceramics and metallic components. Utilizing MoSi2 heating elements, it efficiently attains temperatures up to 1800°C, ensuring uniform heat distribution due to its advanced refractory and low thermal mass insulation. This furnace is suited for producing zirconia dental crowns, tungsten carbide parts, and alumina substrates. With up to 560 liters capacity, it incorporates programmable EPC3016P1 controllers and over-temperature protection for reliable batch processing. An optional debinding package enhances atmosphere control, making it ideal for dexterous ceramic and metal powder applications. Integration is seamless with user-friendly touchscreen controls, Ethernet communication, and compliance with industrial standards. The HTF 17/64 offers an energy-efficient solution, minimizing heat loss and negating the need for water cooling, while customization options allow specific adaptations for varied operational requirements.
Benefits
- Enhances product quality through precise temperature control and uniform heat distribution.
- Increases efficiency with programmable automation, reducing manual intervention.
- Minimizes energy wastage with advanced insulation, eliminating the need for water cooling.
- Supports flexible production with customizable options for specific ceramic and metal applications.
- Ensures safe operation and reduces risk with robust over-temperature protection.
- Applications
- Ceramics,Metal powders,Industrial minerals,Sintered components,Oxide ceramics
- End products
- Ceramic tiles,Sintered ferrite magnets,Zirconia dental crowns,Alumina substrates,Porcelain insulators,High-purity alumina ceramics,Iron powder precision parts,Metal injection molded components,Silicon carbide components,Tungsten carbide parts
- Steps before
- debinding,ceramic injection moulding (CIM),drying
- Steps after
- annealing,sintering,sublimation,synthesis,tempering
- Input ingredients
- ceramics,oxide ceramics,ceramic injection moulding (CIM) components,materials for annealing,materials for debinding,materials for degassing,materials for drying,materials for sintering,materials for sublimation,materials for synthesis,materials for tempering,oxygen and air for combustion
- Output ingredients
- annealed materials,debonded materials,degassed materials,dried materials,sintered ceramics,sublimated materials,synthesized materials,tempered materials,gaseous by-products combusted into less reactive compounds
- Market info
- Carbolite Gero is renowned for designing and manufacturing high-temperature laboratory and industrial furnaces and ovens, offering expertise in heat treatment solutions, with a reputation for quality, reliability, and precise thermal processing across various industries.
- Maximum Operating Temperature
- 1600°C,1700°C,1800°C
- Capacity
- 27 to 560 litres
- Heating Elements
- Molybdenum Disilicide (MoSi2)
- Temperature Control
- Programmable EPC3016P1 controller
- Over-temperature Protection
- Independent,standard
- Atmosphere Modification
- Slight,non-sealable
- Door Movement
- Automatic
- Cooling Option
- Fast cooling option available
- Gas Supply
- Manually adjustable flow meter
- Insulation
- Ceramic fibre plates
- Cooling Method
- Convection of ambient air
- Controller Type
- Mini8 touchscreen controller
- Automation level
- Programmable EPC3016P1 controller
- Batch vs. continuous operation
- Batch
- Cleaning method
- Manual
- Heat treatment atmosphere
- Open air,not sealed
- Debinding capability
- Available as an option
- Cooling option
- Natural cooling
- Corrosive resistance (e.g. acids)
- Yes
- Thermal endurance
- Up to 1800°C
- Ceramic compatibility
- Sintering ceramics
- Oxide ceramic compatibility
- Sintering oxide ceramics
- Oxidation resistance
- MoSi2 heating elements
- Compatibility with preheated air
- Yes
- Air atmosphere compatibility
- Heat treatment only possible in air
- Sintering Capability
- Yes,for ceramics
- Machine footprint
- Compact design
- Capacity
- 27 to 560 litres
- Door type
- Automatic movement
- Heating elements material
- Molybdenum disilicide (MoSi2)
- Usable space
- Customized based on volume capacity
- Interior insulation
- Ceramic fibre plates
- Controller type
- Mini8 touchscreen controller
- Over-temperature protection
- Yes
- External construction
- Metallic plates,convection cooling
- Control panel type
- Mini8 touchscreen controller
- Debinding package
- Inlet for preheated air,gas inlets,afterburner
- Cooling option
- Fast cooling option to reduce natural cool down time
- Automatic door movement
- Yes
- Programmable controller
- EPC3016P1
- Data communication
- Ethernet communications
- Gas supply modification
- Hand valve and rotameter