Controls High-Temperature Sintering and Debinding Processes

The HTK series from Carbolite Gero offers vacuum chamber furnaces with metal insulation, specifically designed for high-temperature applications up to 2200°C. This range is distinguished by its use of tungsten or molybdenum, ensuring a pure atmosphere and precise control over debinding and sintering processes. These furnaces are essential for producing high-performance ceramic components, metalized electrical contacts, and tungsten carbide cutting tools. Available in sizes ranging from 8 to 120 liters, they support both laboratory research and pilot manufacturing. The furnaces are PLC-controlled for seamless integration into automated production lines and offer high vacuum capabilities, ideal for aerospace, automotive, and electronics industries. They also feature energy-efficient thermal insulation and a choice of atmospheric gases, enhancing operational versatility and efficiency.

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Ensures Uniform Heating and Rapid Recovery

The Fan Convection Laboratory Oven PF Series from Carbolite Gero is designed for precise thermal processing in laboratory and industrial settings. These ovens offer remarkable temperature uniformity and rapid recovery, vital for applications such as material testing, heat treatment, and quality assurance. Utilizing a fan convection system, they ensure consistent heating and moisture extraction, making them suitable for drying, curing, and controlled heating processes. With chamber volumes ranging from 28 to 910 liters and operating temperatures of up to 300°C, these ovens support various end-products like ceramic samples, metal alloys, and electronic components. Equipped with digital PID temperature control and options for sophisticated multisegment programmers, these ovens integrate seamlessly into bench-top, manual, or batch operations. Constructed with a chemically resistant stainless steel liner and nickel-chrome wire shelves, the PF Series ovens are designed to withstand intensive use in pharmaceutical, biotech, and electronic industries. Customizable options, such as over-temperature protection and variable speed fan control, enhance operational safety and flexibility, while compliance with BS EN 61010-2-010:2003 ensures adherence to safety standards.

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Provides Precise Heating for High-Temperature Applications

The FST/FZS Split Tube Furnace Series from Carbolite Gero offers robust solutions for high-precision thermal processing across various industries. These furnaces are engineered for applications that demand exact temperature control, such as annealing, pyrolysis, and sintering, commonly found in materials science, electronics, and the chemical industry. The split design allows easy integration into existing setups, whether used vertically or horizontally, and provides rapid cooling of samples. These furnaces accommodate work tubes or reactors with fixed flanges and feature programmable temperature controllers that ensure consistency and accuracy with every operation.

The split tube design houses high-quality APM wire heating elements within low thermal mass ceramic fibre insulation, offering exceptional temperature stability and longevity. These furnaces are equipped with sophisticated digital controllers, incorporating over-temperature protection and Ethernet communications for seamless automation and integration into production lines. Options for vacuum and modified atmosphere processing further enhance this series’s versatility, supporting advanced materials research and manufacturing.

Carbolite Gero’s focus on customization ensures that clients can tailor their equipment to specific needs, from choosing the appropriate tube diameters and materials to implementing automated opening mechanisms or inert gas packages. This flexibility, along with robust construction and safety features like quick-release clamps and safety switches, make the FST/FZS Series a comprehensive choice for cutting-edge thermal processing solutions.

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Controls and Secures Hydrogen Gas in Furnaces

The Hydrogen Gas Safety System from Carbolite Gero is engineered to ensure the safe handling and control of hydrogen gas within high-temperature tube and chamber furnaces. This system is integral for laboratories and industries dealing with hydrogen-annealed metals and high-purity metal samples, solving the challenge of maintaining secure hydrogen environments under rigorous conditions.

The system utilizes an automatic nitrogen purging mechanism, activating before, during, and after hydrogen introduction, ensuring safety above 750°C. With adjustable flow meters, it allows precise blending of hydrogen and nitrogen to suit specific processes. Integrated with a monitored electrically heated gas ignitor, the system ensures complete hydrogen consumption, minimizing risks associated with uncombusted gases.

Compatible with various furnace types, including the CWF, TF, and FHA ranges, the system supports operations from room temperature to maximum furnace capabilities. It is particularly beneficial for applications in chemical processing, metal heat treatment, and material testing, where maintaining specific gas atmospheres is critical.

With a control cabinet and touch panel operation, the system offers both manual and automated control, ensuring seamless integration into production lines. Optional features include a high vacuum pump and sample thermocouple for enhanced thermal regulation. Designed in compliance with safety standards, it ensures robust protection with features such as over-pressure and excessive flow safeguards.

The Hydrogen Gas Safety System is a reliable choice for facilities aiming to achieve precise hydrogen environments safely, optimizing production in sectors such as aerospace, energy, and metallurgy.

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Conducts Precise Heat Treatment and Processing

The Top Hat Furnace HB from Carbolite Gero offers a customizable solution for high-temperature heat treatment across industries such as ceramics, metallurgy, and materials science. Its unique design features an automated, vertically moving hood, allowing access from three sides and facilitating efficient loading and unloading. This equipment is capable of reaching temperatures up to 1800°C using high-quality molybdenum disilicide heating elements, ensuring optimal performance for processes like annealing, debinding, and sintering. Available in volumes ranging from 80 to 560 liters, it integrates seamlessly into industrial production lines with options for programmable control and Ethernet communication. Energy efficiency is enhanced by low thermal mass insulation, while safety is prioritized with over-temperature protection. Customization options include reinforced base plates for heavier loads and advanced gas control for modified atmospheres, catering to the diverse needs of ceramics manufacturers, metal heat treatment facilities, and industrial R&D departments.

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Sintering and Debinding of Ceramics and Metals

The HTF 17/64 from Carbolite Gero is a high-temperature furnace designed for precision in sintering and debinding processes essential for advanced ceramics and metallic components. Utilizing MoSi2 heating elements, it efficiently attains temperatures up to 1800°C, ensuring uniform heat distribution due to its advanced refractory and low thermal mass insulation. This furnace is suited for producing zirconia dental crowns, tungsten carbide parts, and alumina substrates. With up to 560 liters capacity, it incorporates programmable EPC3016P1 controllers and over-temperature protection for reliable batch processing. An optional debinding package enhances atmosphere control, making it ideal for dexterous ceramic and metal powder applications. Integration is seamless with user-friendly touchscreen controls, Ethernet communication, and compliance with industrial standards. The HTF 17/64 offers an energy-efficient solution, minimizing heat loss and negating the need for water cooling, while customization options allow specific adaptations for varied operational requirements.

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Performs Heat Treatment and Sintering Efficiently

The LCF 12/560 from Carbolite Gero represents a robust industrial chamber furnace, ideal for high-temperature applications such as steel and alloy heat treatment, ceramics sintering, and aerospace component production. Engineered for precision, it offers programmable controls and over-temperature protection, ensuring exceptional uniformity and control during critical processes like annealing and alloy treatment. This furnace is capable of reaching maximum temperatures of 1200°C and 1400°C, using either heavy gauge wire or high-quality silicon carbide elements, respectively. Built with energy efficiency in mind, its low thermal mass insulation reduces energy consumption significantly. Designed for integration into complex production lines, the furnace features Ethernet communication for seamless remote monitoring capabilities. Compliant with AMS2750F for aerospace standards, it also offers customization options such as sophisticated digital controllers and bespoke modifications to meet specific operational needs. Additionally, its user-friendly design incorporates a safety door interlock and robust construction to enhance durability and safety in demanding industrial environments.

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Conducts Precise Thermogravimetric Analysis

The CWF Laboratory Chamber Furnace from Carbolite Gero is engineered for precise thermogravimetric analysis in research laboratories and industrial settings. Featuring a vertical lift door design, this furnace prevents heat exposure to users while optimizing safety and accessibility. Operating at a maximum temperature of 1300°C, it is suitable for applications including the assessment of inorganic materials such as cement, lime, and refractories, as well as organic materials like biochar and activated charcoal.

The CWF range integrates advanced temperature control with the Carbolite Gero 301 or 3216CC controller, offering single-ramp to set-point with process timers for precise thermal processing. Enhanced with an efficient airflow system via a tall chimney and air inlets, the furnace ensures rapid fume extraction and effective sample combustion.

Able to accommodate chamber volumes from 5 to 65 litres, and equipped with free-radiating wire-wound elements, this furnace achieves superior heating uniformity while minimizing energy consumption due to its low thermal mass insulation. The CWF-BAL variation additionally integrates a balance for real-time weight monitoring, crucial for applications like loss on ignition (LOI) studies, with logging capabilities via proprietary software.

Customization is supported with options such as modified atmosphere operation using metallic retorts and multiple balance capacity options. Designed to comply with standards like AMS2750F (Nadcap), the CWF series facilitates integration into existing lab setups, ensuring robust and reliable operation for rigorous materials testing and analysis.

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Processes Biomass and Industrial Waste into Ash

The Afterburner Ashing Furnace ABF 8/28 from Carbolite Gero is engineered to efficiently handle smoke-generating materials, offering a robust solution for biomass processing, environmental testing, and more. Featuring an advanced dual-chamber design, it ensures complete combustion of fumes through a high-temperature afterburner, optimizing smoke processing. The unit’s two-tier sample baskets and a spacious 28-liter chamber accommodate varying sample sizes, making it suitable for diverse applications such as turning biomass into charcoal or calcining minerals. The programmable EPC3016P1 controller allows precise operation, while the independent afterburner control reaches temperatures up to 950°C, ensuring thorough processing of even challenging materials. With an option for sophisticated digital controllers and over-temperature protection, the furnace can be seamlessly integrated into existing production lines with Ethernet communications. Built with silicon carbide shielded wire wound elements and supplied with a standard 3-phase power supply, the ABF 8/28 efficiently processes solid, powder, and granulated materials, making it an invaluable asset across chemical, material testing, and research laboratory environments.

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Controls Atmosphere for Precise Heat Treatment

The Modified Atmosphere Chamber Furnace GPCMA from Carbolite Gero is a floor-standing solution designed to meet the rigorous demands of aerospace and additive manufacturing environments. This furnace provides exceptional atmosphere and temperature control capabilities, essential for stress relieving and heat treatment processes of critical components like titanium turbine blades and nickel-based superalloy discs. It utilizes a metallic retort capable of achieving temperatures up to 1150 °C depending on the retort material, with options such as Haynes 230 and Inconel 601 for enhanced corrosion resistance. The furnace features a semi-automatic gas system for nitrogen or argon and a programmable 3508P1 controller with 2-zone cascade control, ensuring precise adjustments and monitoring. Optional compliance with AMS2750F Nadcap class 1 makes it ideal for aerospace applications, while its integration solutions are supported by various automation features, including multi-segment programmers and remote communication capabilities via RS232, RS485, or Ethernet. With retort volumes up to 245 litres, this furnace is particularly suited for research and development labs, heat treatment service providers, and advanced materials developers.

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