Concentrates and Recovers Aroma in Juice and Dairy

The evaporators from Padovan are engineered for demanding applications in grape juice and dairy processing. Utilizing forced, falling, and thin film techniques, these evaporators ensure efficient concentration while preserving product quality through reduced thermal exposure. Suitable for producing concentrated grape juice, whey protein concentrate, and evaporated milk, they excel in food and beverage manufacturing. The systems are equipped with automatic control and regulation tools, maintaining constant conditions for optimal performance. Notable for their low water consumption, these units integrate seamlessly into continuous production lines. Customized configurations and aroma recovery options enhance product versatility and align with diverse processing needs.

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Concentrates and Evaporates Liquid Products

The ECO-ENERGY Evaporators from FBR ELPO are forced circulation evaporators uniquely designed to enhance efficiency in tomato and fruit processing. These systems are optimized to reduce energy consumption with their innovative tube nest design, allowing for reduced power usage by their circulation pumps. Suitable for the production of tomato paste, purees, and juice concentrates, these evaporators handle raw material capacities ranging from 75 to 2,000 tons per 24 hours, making them ideal for continuous operations in food processing plants.

Equipped with automation capabilities, the evaporators integrate seamlessly into existing production lines, offering PLC control for precise processing. Energy efficiency is further boosted with an effective nebulized water system and semi-barometric condenser, ensuring thorough condensation and reduced operating costs. Constructed with durable materials, such as stainless steel 304 for product-contact parts and hot-dip galvanized steel for support structures, the ECO-ENERGY range is engineered for longevity and minimal maintenance.

FBR ELPO’s evaporators are perfect for processing liquid products in various food industries, ensuring minimal energy waste and optimal performance.

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Reduces Energy Consumption in Juice Concentration

The ECO-ENERGY Evaporator from FBR ELPO revolutionizes fruit and juice concentrate processing by significantly cutting energy usage through its unique forced circulation design. Utilizing low-power product circulation pumps and a nebulized water condensing system, it decreases electrical consumption while maintaining condenser cleanliness. Ideal for producing high-quality tomato paste, fruit concentrates, and clarified juices, it supports production capacities from 50 to 2,000 tons per day and is PLC-controlled for seamless integration into continuous, automated operations. Its construction ensures minimal residence time and low process temperatures, preserving the organoleptic qualities of delicate products. With options in stainless steel for enhanced durability and a centrifugal pump for efficient water extraction, the system is designed for easy maintenance and customization to meet specific production needs.

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Separates and Concentrates Multi-Component Liquid Mixtures

The DEVEX evaporation plant for liquid mixtures offers precision technology catered to the specific needs of the food, pharmaceutical, and chemical industries. Specializing in the thermal separation of multi-component mixtures, it features a versatile range of evaporators, including plate and shell-and-tube models, providing efficient solutions for applications such as instant coffee and vanilla extract production. This plant is capable of both pilot and large-scale operations, emphasizing energy efficiency by incorporating vapour compressors that reduce energy consumption. Available in materials that ensure resistance to chemical corrosion, it meets stringent industry standards and offers seamless integration into existing process lines. With the option for customization and continuous dialogue with the DEVEX engineering team, you can tailor the system to resolve your unique processing challenges efficiently.

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Concentrates and Desulphurates Liquid Products

Blendtech’s evaporators, featuring aroma recovery systems, are engineered for the food and beverage industry to efficiently concentrate liquids like fruit juices, soft drinks, and syrups. These evaporators use forced circulation, falling film, or thin film processes, minimizing thermal damage by reducing holding times and maintaining precise control over process parameters. Available with mechanical or thermodynamic compressors, they ensure energy efficiency and product quality. They are ideal for automatic, continuous operations, with low water consumption for cooling and make-up water. The equipment integrates seamlessly into production lines, supporting processes such as evaporation, desulphuration, blending, and mixing, and is designed for easy cleaning and maintenance.

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Processes Tomatoes into Sauces, Pastes, and Juices

Bertuzzi’s Tomato Processing Plant and Equipment offer a comprehensive solution for food processing and tomato product manufacturers, efficiently transforming raw tomatoes into a variety of sauces, pastes, and juices. The Bertuzzi Chopper model 6 initiates the process by finely mashing tomatoes, followed by refining with Turbomax pulpers. Concentration is achieved through the Frumaco/Tomatech forced circulation evaporator, supporting capacities with up to five effects, making it ideal for diverse production scales.

Sterilization employs the STTH tube-in-tube sterilizer for maximum hygiene, and aseptic fillers like Aseptica Gemina ensure contamination-free packing in various formats. The plant is fully automated with CIP systems such as CipMatic 3.000/3 for efficient cleaning, supporting continuous high-speed operations.

Designed for seamless integration from washing to final packaging, the system is PLC-controlled with options for remote monitoring. Built with durable materials suitable for food-grade applications, Bertuzzi equipment aligns with stringent international standards, ensuring reliability and high throughput in every process stage.

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Concentrates Viscous Liquids and Effluent

The ViscoVap from Alfa Laval is a forced circulation tubular evaporator engineered to concentrate highly viscous, heat-sensitive liquids. It operates under low-temperature vacuum conditions to preserve product quality and minimize fouling through high flow rates and self-cleaning shell-and-tube heat exchangers. Suitable for applications such as fruit and vegetable purées, effluent concentration, and bio-methanated spent wash, ViscoVap supports continuous operations in industries ranging from food processing to wastewater treatment. The modular design allows for easy scalability, and its high heat transfer efficiency ensures reduced energy consumption. Constructed from durable materials resistant to corrosion, it integrates seamlessly into existing production lines, offering reliable performance with minimal maintenance needs.

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Concentrates and Processes High-Viscosity Liquids

The Forced Circulation Evaporator Model 3514 from JBT is engineered to meet the challenges of high-viscosity product concentration in food and beverage applications. Utilizing a series of multiple effect evaporators, this system employs tube-in-shell heat exchangers for efficient recirculation, ensuring a consistent and reliable separation process. Ideal for producing end-products like tomato paste, fruit puree, and nut butter, the Model 3514 excels in maintaining quality with a capacity to process super-hot break products. Operating continuously, the evaporator is controlled by an advanced PC/PLC system, reducing the risk of overcooking and minimizing energy use with a lower temperature profile. Designed for robust integration, it supports seamless incorporation into automated production lines, enhancing throughput and maintaining product integrity. Available in durable materials, it offers minimal maintenance downtime with cleaning solutions to match stringent hygiene standards, ensuring compliance and long-term performance.

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Concentrates and Recirculates Liquids and Slurries

The JBT Hybrid Evaporator from JBT FoodTech merges the strengths of Forced Circulation Evaporators with the T.A.S.T.E. system for efficient liquid and slurry concentration. By leveraging upward forced flow recirculation in vertical tube-in-shell heaters, it ensures optimal processing of diverse products like coffee concentrates, nut oils, and tomato paste. Designed for continuous operation, it significantly reduces energy consumption and minimizes thermal damage to maintain the highest quality output. The system features special inducers for high efficiency at low NPSH, preventing cavitation. Capable of handling a range of liquid and slurry types common in the food and beverage industry, it integrates seamlessly into production lines with automated controls and reduced maintenance requirements. Custom configurations are available to meet specific processing needs.

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Concentrates and Stabilizes Juices Rapidly

The T.A.S.T.E. Evaporator from JBT FoodTech is engineered to enhance the pasteurization and stability of citrus and fruit juices with a unique thermally accelerated short-time evaporation process. Introducing juice as a turbulent fog within the tube nest, the system achieves a heat transfer rate significantly higher than standard methods, propelling liquids at speeds up to 700 km/hour. Designed specifically for applications such as orange, lemon, and tomato concentrates, this evaporator efficiently minimizes thermal damage while optimizing energy use.

Supporting both continuous and high-speed operations, the T.A.S.T.E. Evaporator is ideal for juice manufacturers and food processors striving for superior product consistency and quality. Its integration with a Forced Circulation Evaporator stage enables enhanced pre-evaporation, making it suitable for a range of liquid processing needs, from citrus juices to tomato paste. The system drastically reduces flow rates by up to 50%, with a total residence time as short as four to five minutes.

JBT’s T.A.S.T.E. Evaporator offers low installation and maintenance costs, emphasizing ease of use and adaptability. With minimal product recirculation, users can switch seamlessly between processing different products like apple juice concentrate and mango pulp, ensuring high-efficiency operations while maintaining product integrity. This evaporator is a versatile solution for enhancing your processing line’s performance and profitability.

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