Forced circulation evaporator for tomato and fruit paste
Optimize your high-viscosity tomato and fruit paste production with our forced circulation evaporator, designed to maintain quality while efficiently handling super-hot break products.
Concentrates and Processes High-Viscosity Liquids
The Forced Circulation Evaporator Model 3514 from JBT is engineered to meet the challenges of high-viscosity product concentration in food and beverage applications. Utilizing a series of multiple effect evaporators, this system employs tube-in-shell heat exchangers for efficient recirculation, ensuring a consistent and reliable separation process. Ideal for producing end-products like tomato paste, fruit puree, and nut butter, the Model 3514 excels in maintaining quality with a capacity to process super-hot break products. Operating continuously, the evaporator is controlled by an advanced PC/PLC system, reducing the risk of overcooking and minimizing energy use with a lower temperature profile. Designed for robust integration, it supports seamless incorporation into automated production lines, enhancing throughput and maintaining product integrity. Available in durable materials, it offers minimal maintenance downtime with cleaning solutions to match stringent hygiene standards, ensuring compliance and long-term performance.
Benefits
- Enhances product quality by preventing overcooking through low-temperature processing.
- Minimizes operational interruptions with continuous operation exceeding 45 days.
- Reduces maintenance costs by ensuring the heat exchanger remains consistently wet, preventing burning.
- Increases production efficiency with automated start-up and shutdown via a PC/PLC system.
- Adaptable for challenging high-viscosity products, expanding processing capabilities.
- Applications
- Beverages,Soups,Sauces,Fruits,Oils,Nuts,Dressings,Seasonings,Baby food,Juices
- End products
- Olive oil,Soy sauce,Chicken soup concentrate,Vinaigrette dressing,Nut butter,Tomato paste,Orange juice concentrate,Apple juice concentrate,Fruit puree,Tomato sauce
- Steps before
- Grinding,Juicing,Extraction,Chopping
- Steps after
- Fruit,Vegetable Processing,Sterilization,Filling,Packaging
- Input ingredients
- super-hotbreak products,highly viscous ingredients,tomato products,fruit products
- Output ingredients
- high quality tomato paste,high quality fruit paste
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Automation
- PC/PLC-controlled
- Capacity
- High viscosity and super-hotbreak capable
- Operating time
- More than 45 days without downtime
- Temperature control
- Low temperature operation
- Heat exchanger design
- Tube-in-shell heat exchanger with upward forced flow recirculation
- Working mechanism
- Forced circulation with vertical tube-nest heat exchangers
- Integrated steps
- Multiple effect evaporation
- Control system
- PC/PLC controlled
- Downtime
- Operates more than 45 days without downtime
- Startup and shutdown control
- PC/PLC system
- Risk of burning
- Minimized due to consistently wet heat exchanger
- Processing capability
- Handles super-hot break,highly viscous products
- Abrasion resistance
- Suitable for highly viscous products
- Corrosive resistance
- Heat exchanger consistently wet
- Biological compatibility
- Food-grade materials
- Cleanability
- Designed for low risk of burning
- Density/particle size
- Highly viscous super-hot break
- Agglomeration risk
- Super-hotbreak processing
- Machine footprint
- N/A
- Tube-nest shape
- Vertical
- Heat exchanger type
- Tube-in-shell
- Flow configuration
- Upward forced flow
- Recirculation method
- Recirculation pump
- Vapor separation chamber
- Present
- Control system
- PC/PLC system
- Control panel type
- PC/PLC controlled