Moulds and Fills Various Chocolate Types

The MKCD-O Series from Memak offers a sophisticated solution for chocolate and confectionery manufacturers seeking reliable high-speed moulding capabilities. This line is engineered to handle a variety of chocolate forms, including solid bars, center-filled candies, and double-colored chocolates, integrating efficiently into existing production operations. The equipment’s advanced moulding, filling, and cooling processes ensure precision and consistency, achieving throughputs of up to 900 kg/h. Utilizing PLC-controlled automated systems, the line ensures seamless integration with minimal manual intervention, making it ideal for high-demand environments. Its design includes energy-efficient components and is built with durable materials suitable for prolonged use in demanding food production conditions. Additionally, Memak provides robust support for equipment customization and maintenance, ensuring tailored operational efficiencies.

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Moulds and Fills Diverse Chocolate Varieties

The Chocolate Moulding Line One-Shot MKCD-F-450 from Memak seamlessly integrates advanced automation and precision into your chocolate production processes. Specially designed for chocolate manufacturers and confectionery producers, this line simplifies the creation of a range of products including solid chocolates, center-filled chocolates, and those with intricate architecture such as triple colors and nut inclusions. Utilizing a one-shot moulding principle, it combines moulding, filling, and cooling into a continuous operation, capable of producing up to 450 kg of chocolate per hour with a capacity of 12-24 shots per minute. Energy efficiency is optimized with a total power consumption of 15 kW, ensuring reduced operational costs. Its robust design is suited for high-speed production and integrates seamlessly with existing lines through its PLC control system, enhancing operational efficiency and product quality. Designed with stainless steel components, it ensures durability and compliance with food safety standards. Maintenance is straightforward, supported by Memak’s dedicated technical service and spare parts availability.

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Moulds and Cools Diverse Chocolate Products

The MKCD-450 Chocolate One-Shot Moulding Line from Memak streamlines chocolate production for manufacturers by combining moulding and cooling processes in a single, high-speed operation. This line supports the creation of solid chocolates and complex variants like center-filled pralines and dual-tone bars. It processes up to 450 kg per hour, leveraging an efficient depositing system to handle both solid and liquid chocolate mixtures. Featuring advanced PLC-control for seamless automation, it integrates effortlessly into existing chocolate processing lines. Built with robust materials to ensure durability, it minimizes downtime with easy-to-clean components. Memak provides customization options to tailor the equipment to specific production needs and full engineering support for optimal line integration.

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Refines Chocolate for Smooth Texture and Flavor

The MKST-R 2500 conching machine from Memak is engineered to refine chocolate to the ideal smooth texture and flavor. Specifically designed for chocolate and confectionery applications, this machine facilitates the critical conching process, enhancing the consistency and quality of chocolate products such as bars and truffles. With a capacity of 2500 kg, it integrates seamlessly into continuous, high-speed operations, suitable for solid, liquid, and powder product types within chocolate production lines. Powered by a 3 kW mixer motor at 28 rpm and a 2.2 kW transfer pump motor at 100 rpm, it optimizes energy use and operational efficiency. The total power consumption is 24.55 kW, and the equipment is engineered for easy integration with existing processing and wrapping machines, assuring flexibility and scalability. Its robust construction promises durability, with options for stainless steel to resist wear and corrosion, ensuring long life in demanding production environments. Configurable for various operational needs, it offers straightforward maintenance and supports easy cleaning routines to minimize downtime.

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Grinds and Mixes Chocolate and Confectionery

The Laboratory Type Chocolate Ball Mill MKLV-50 from Memak Professional Chocolate and Bakery Machines is designed to efficiently grind and mix chocolate and confectionery products. Featuring a compact and robust design, it is tailored for use in R&D laboratories and pilot-scale operations. The unit utilizes a powerful 1.1 kW mixer motor and a 0.75 kW chocolate pump motor to deliver precise control over particle size and product texture. With a capacity of 50 kg per batch, it supports the development of a wide range of chocolate forms and confections, such as truffles, pralines, and nougat. Its seamless integration into existing production lines makes it ideal for small-scale product testing and batch production. The MKLV-50 offers efficient energy use and straightforward maintenance, ensuring consistent performance with minimal downtime. It aligns with industry standards, providing an essential tool for chocolate manufacturers and confectionery producers aiming for excellence in product innovation.

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Moulds and Cools Diverse Chocolate Products

The Automatic Chocolate Shell Moulding Line MKSL-A (450/900) by Memak offers a comprehensive solution for chocolate manufacturers seeking versatility and efficiency in their production lines. Designed for producing a variety of center-filled and solid chocolates, it features an automated process encompassing moulding, cooling, and demolding to streamline operations. With a capacity of 12-18 shots per minute, handling up to 900 kg/h, this line supports high-speed, continuous production suitable for confectionery and bakery sectors. The integration of PLC controls enhances automation and adaptability, while optimized cooling systems ensure precise crystallization of chocolate shells. The robust design accommodates various fillings, from crispies to whole nuts and liquids, enabling diverse product offerings. Engineered from durable materials, the line is easy to sanitize and maintain, ensuring compliance with industry standards and minimal downtime.

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Tempers Chocolate for Optimal Consistency and Quality

The MKTM-250 from Memak offers chocolate manufacturers a robust solution for achieving consistent tempering, essential for producing high-quality confectionery products. This tempering machine stabilizes chocolate crystals using precise heat treatment, ensuring the ideal texture and sheen in chocolates ranging from bars to truffles.

With a processing capacity of 250 kg per hour, the MKTM-250 suits both medium and large-scale operations. Its automated controls facilitate seamless integration into existing production lines, while its efficient power usage—totaling 8.2 kW—helps reduce operational costs.

Constructed with durable materials, this machine provides excellent corrosion resistance, extending its lifespan and maintaining hygiene standards. The MKTM-250 also supports easy cleaning and maintenance, minimizing downtime and ensuring smooth operation.

Designed to meet the stringent quality demands of the food, confectionery, and bakery industries, it underscores Memak’s commitment to engineering support and customizable options, resulting in bespoke solutions to match specific production needs.

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Deposits and Moulds Diverse Chocolate Products

The 700-1000 Chocolate Moulding Line from A.M.P Rose is a modular system designed for precision and flexibility in chocolate production. This innovative equipment utilizes synchronized Servo motor drives to ensure smooth, continuous mould flow, and it can produce a wide range of chocolate products, from center-filled chocolates to bars with various inclusions like fruits, nuts, wafers, and biscuits. It offers a processing capacity of up to 2,800 kg/hr, accommodating up to 20 moulds per minute. Integration with existing lines is seamless, thanks to its modular design, which allows for future expansions or additions like nut mixers and aerated chocolate depositors. Energy efficiency is enhanced by the use of high-performance Servo motors, which optimize motor control and reduce downtime. The equipment is constructed from stainless steel for hygiene and durability, and its design includes features like quick product changeovers via HMI-stored recipes, minimizing cleaning and maintenance needs. Optional modules such as nut feeding systems and biscuit placing systems further extend its versatility.

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Deposits and Cools Chocolate Chips and Chunks

The Steel/Plastic Belt Line from Aasted provides a sophisticated solution for high-speed, continuous production of chocolate and bakery inclusions. Designed to streamline your production line, this fully automatic system efficiently deposits chocolate chips, chunks, and chards directly onto a cooling, plastic, or steel belt. With a processing capacity ranging from 250 to 6,600 kg/hour, it offers versatility for small to large-scale operations. The system integrates seamlessly, utilizing extruding, depositing, and cooling processes with precise control to ensure uniform end-products. The hygienic design and robust construction minimize downtime and maintenance needs, while its tailored engineering supports specific production requirements, making it ideal for chocolate manufacturers and confectionery producers aiming for efficiency and quality consistency. Aasted’s commitment to innovation is evident in this equipment, which supports quick cleaning through easy access and ensures energy efficiency with optimized motor operation, meeting industry standards while offering customization to meet unique production demands.

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Precisely Deposits and Shapes Chocolate and Bakery Products

The Bertha™ rotating stencil depositor from Aasted is a versatile and precise solution for chocolate, bakery, and confectionery manufacturers. It operates using a rotating stencil drum and internal scraper to accurately deposit and shape a wide range of masses, including meringue, chocolate, and butter dough, onto a conveyor belt, creating uniform product patterns. This equipment is designed for continuous and high-speed operations, making it ideal for producing meringue cookies, sponge cake layers, and filled chocolates, among other products.

Constructed on a height-adjustable C-frame with wheels, the Bertha™ ensures quick servicing and cleaning. With a built-in PLC and HMI system, it’s fully automated, allowing for remote monitoring and simple operation. The internal scraper automatically lifts for easy stencil changeovers, enhancing workflow efficiency. It supports integration with additional equipment like feeders, mixers, and pumps, facilitating complete production line setups. Available in hygienic stainless steel, it promises durability and easy maintenance, making the Bertha™ depositor an essential asset for innovative and high-quality production.

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