Shapes and Moulds Dough for Bread Production

The SUPERBA KOMPAKT from WP Kemper is a versatile moulding solution for bakeries, combining the capabilities of round and longmoulders in a single unit. This machine excels with its compact design and high-quality components, ensuring reliable performance and exceptional moulding precision. Seamlessly connecting to a dough divider, it enables smooth production transitions and reduces manual handling. Ideal for producing a range of bread products such as artisan round bread, sourdough rye, and sandwich loaves, it supports flexible operations with variable weight ranges from 500 to 5,000 grams.

Processing between 800 to 2,000 pieces per hour, dependent on dough weight, the SUPERBA KOMPAKT enhances throughput while maintaining product consistency. Its user-friendly design includes hinged moulding belts and a reversible drive, facilitating easy belt changes and adjustments. Equipped for continuous operation, its integrated flour dusting system ensures minimal sticking while maintaining optimal product quality. The stainless-steel construction offers durability and ease of maintenance, with the option for additional features like a movable conveyor belt and impact protection.

WP Kemper provides comprehensive support and customization to suit specific needs, along with a robust service network to minimize downtime and enhance production efficiency. By integrating the SUPERBA KOMPAKT into your line, you gain a reliable partner for elevating bread quality and operational capability.

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Moulds and Shapes Bread Dough Consistently

The BM 2-40 Industrial Moulder from WP Haton is tailored for commercial and large-scale bakeries, offering a robust solution for consistent bread moulding. Utilizing gradual sheeting technology, it enhances dough curling and crumb structure. Ideal for pan and hearth breads, it caters to wheat and mixed grain doughs like rye. Adjustable sheeting rollers and pressure boards adapt to diverse dough types, ensuring quality end-products such as whole wheat and sandwich breads. Designed for continuous operation, its modular design supports integration into existing lines, while air drying and scraper systems ensure minimal dough sticking and easy maintenance.

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Processes Dough for Diverse Bakery Products

The Glimek Bread Line 180 is designed for efficient high-speed bakery production, offering a flexible solution for diverse applications from French baguettes to pizza crusts. This system combines dough dividing, rounding, proofing, moulding, and flour dusting, optimizing each stage for consistent quality and throughput up to 1800 pieces per hour. Its modular design easily integrates into existing production lines, catering to various dough types and weights. Energy efficiency is enhanced through optimized motor controls, while a user-friendly interface ensures seamless operation. With components like volumetric dough dividers and intermediate proofers, the system is adaptable, meeting the demands of small to large commercial bakeries. The non-stick coatings and stainless steel construction facilitate easy cleaning and maintenance.

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Processes and Shapes Dough for Industrial Baking

The Bread Line 450 from Glimek is an industrial-grade dough processing system engineered for seamless integration into high-volume production lines. Its robust design utilizes a variety of high-efficiency modules, including dough dividers, conical rounders, dough separators, belt conveyors, and pocket proofers, all tailored for continuous operation. Designed for baking facilities focusing on mass production of diverse bread products such as baguettes, ciabattas, and dinner rolls, this system excels in efficiency with a throughput capacity of up to 4500 pieces per hour, dependent on dough weight and characteristics. The system features an easy-to-use touch panel for precise control of variables like dough piece weight and production speed, along with modular construction that allows for customization based on specific operational needs. Constructed primarily from stainless steel, the Bread Line 450 offers durability and simple maintenance, including hygienic designs and easy-clean mechanisms. Fully compliant with industry standards, this line reduces energy consumption and ensures optimal production efficiency, making it an indispensable asset for industrial and commercial bakeries.

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Mixes and Processes Bakery Doughs Efficiently

The Triple Roller Bar Mixers from Shaffer Mixers & Bakery Equipment are engineered to meet the rigorous demands of industrial bakery operations. These mixers feature a unique triple roller bar design that ensures thorough and consistent dough mixing, crucial for producing a wide variety of bakery products, including breads, bagels, and pastries. With batch capacities ranging from 600 to over 1,600 lbs, they cater to both mid-sized and large-scale facilities. Designed with a touch-screen operator interface, the mixers offer seamless integration into existing production lines, with PLC controls for precision and ease of use. The enclosed or open frame options provide flexibility for different sanitary requirements, while the VerTech refrigeration jacket enhances performance by reducing mix times and maintaining optimal dough temperature. Constructed from sanitary, stainless steel materials, these mixers are easy to clean and maintain. The equipment is BISSC certified and compliant with UL, cUL, ANSI, USDA, and CE standards, ensuring safety and quality in food processing environments. With optional features like a refrigerated agitator and clean-in-place system, the Triple Roller Bar Mixers can be tailored to specific production needs, offering reliable performance and engineering support for varied bakery applications.

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Cleans and Inverts Bakery Pans Continuously

The FME Continuous Pan Cleaner from Shaffer Mixers & Processing Equipment is designed for high-speed cleaning and inversion of bakery pans, addressing the specific needs of industrial bakeries and food processing companies. This equipment utilizes a continuous, inverting conveyor system to move pans through a multi-stage cleaning process, optimizing waste removal without inverting during operation. Its open access design with swing arm-mounted cleaning heads allows for easy maintenance and sanitation.

Applications include the removal of protein washes and seed toppings from a variety of bakery products, such as loaves of bread, croissants, muffin tins, and more. Capable of cleaning over 50 pans per minute, the cleaner is suitable for high-speed, continuous operations. It offers customizable cleaning heads, including roller, orbital, rotary brushes, and air knives for comprehensive debris removal.

The pan cleaner is equipped with operator interface controls for programmable head position, speed, and pressure settings, ensuring precise operation. Compliance with UL and CUL standards guarantees safety and reliability in food-grade environments. Optional features like duplicate cleaning heads and additional cleaning heads are available for enhanced allergen management and maintenance. Constructed from durable materials, it includes a NEMA 4X stainless steel electrical enclosure for robust industrial use.

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Moulds and Shapes Artisan Bread Loaves

The Shaffer Bread Moulders are designed to meet the demands of industrial baking operations by providing precise moulding for a range of artisan bread products, including French bread, rye, and sourdough loaves. With a capacity range from 6,600 lbs to 32,000 lbs, these moulders offer flexibility for various production scales. The equipment utilizes independent VFD direct drive sheeting rollers, ensuring controlled dough elongation and consistent loaf formation. Integrated with variable speed conveyors and magnetic pan indexing systems, the Shaffer moulders seamlessly fit into automated production lines, enhancing throughput up to 100 pieces per minute. Constructed with stainless steel components for durability, these machines comply with USDA and CE standards and feature easy sanitation access with a conveyor style pressure board. Customization options, including high-speed curling belts and motorized pressure boards, allow for tailored configurations to meet specific production requirements.

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Mixes and Kneads Bakery and Confectionery Products

The Double Sigma Arm Spiral Mixer from Shaffer Mixers & Bakery Equipment efficiently combines mixing and kneading processes for bakery and confectionery production. Designed to handle batch operations, it supports various product types, from solid to slurry, ensuring versatility in food processing. With a mixing capacity ranging from 600 to over 1,600 lbs, this mixer is ideal for applications such as pound cakes, chocolate creams, and pretzels. Its hydraulic bowl tilt and touch screen PLC controls enhance ease of use and integration within production lines. Constructed from sanitary stainless steel, it offers durability and compliance with BISSC and ANSI standards, while optional load cells and Clean-In-Place systems streamline maintenance and operational accuracy.

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Feeds and Portions Dough for Efficient Production

Shaffer’s Dough Chunkers seamlessly integrate into bakery and food processing lines, providing a robust solution for efficiently feeding and portioning dough into downstream equipment like dividers and formers. With models ranging from RDC612 to RDC3264, these systems are designed to handle various dough types, including sourdough, buns, and pizza crusts, with capacities exceeding 29,000 lb/hr. The heavy-duty stainless steel construction and variable frequency controls ensure compatibility with high-speed applications, while options like vertical conveyors and dough level sensors offer enhanced automation. Compliant with UL, cUL, and BISSC standards, these chunkers support both continuous and batch operations, with designs suited for easy wash-down, ensuring hygiene standards are maintained. Optional features like load cells and perimeter guarding enhance operational safety and precision, making them ideal for bakeries, pizza manufacturers, and pet food producers.

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Cuts and Conveys Dough for Efficient Processing

The Shaffer Dough Kibbler is essential for bakeries, food processing companies, and pet food producers looking to streamline dough handling operations. This equipment utilizes rotating tine cutters to effectively break down dryer dough, such as masa and rotary-molded dough, into manageable, uniform chunks for subsequent processing stages. Designed with a robust stainless steel tubular frame and live bottom conveyor system, the Kibbler ensures consistent feeding and processing with capacities of up to 15,000 pounds per hour. Its versatile design accommodates variations in batch size and integrates seamlessly into both batch and continuous operations. Featuring UL, cUL, BISSC, ANSI, USDA, and CE compliance, it adheres to high industry standards for safety and quality. The NEMA 4X enclosures and stainless steel hopper ensure durability and ease of maintenance, while optional features such as flighted conveyors and integrated controls offer tailored solutions to meet specific production needs.

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