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Milling machines are used to reduce the size of material by cutting, crushing, or grinding it. The choice of industrial milling equipment depends on the industry and the materials to work with. Besides, there is a significant difference between those aimed to remove layers from metal or other materials workpieces and those designed to reduce particle size for materials that come in bulk.

Milling

Peanuts, also known as groundnuts are one of the most popular edible seeds in the world. You can eat them as-is or process them further into on-the-shelf products like peanut butter, oil, snacks, and soups. Depending on what you want to make, some peanut manufacturing processes include roasting, frying, boiling, grinding, pressing, and coating the peanuts.

Peanuts

Smearing, clumping and crumbling are common problems when cheese and other soft textured foodstuffs are grated.


<h2>Reliably grate into fine, medium or coarse grades without spoiling end product</h2>
Specially developed for batch applications in commercial use, the PKR-S is Brunner Anliker's versatile nut and cheese grater.
All grades from powder to coarse and fondue can be achieved and stale bread, vegetables and chocolate can also be safely grated into consistent end products.
With in-house designed gear transmission and durable hand-ground grating discs, up to 300 kg per hour can be processed.

Nut and cheese grater

Pressure from the grinding process can cause damage to food products as well as induce unwanted heating or loss of natural oils.


<h2>Process nuts and other foodstuffs gently, without squeezing</h2>
The IR 250 industrial food processor spins the raw material against the grating drum, before rotating vanes discharge the grated product. Brunner Anliker’s ingenious pre-rotation system utilizes centrifugal force to reduce contact whilst pushing up to 2,000 kilograms of material through the system per hour without undue pressure.
Additions include a sieve drum for breaking up clumped, powdery materials and a mesh drum for straining vermicelli, apple puree and mashed potato.

Industrial nut grater

Dicing nuts can generate a large volume of wasteful and messy powdered nut residue.


<h2>Cube hazelnuts, almonds, peanuts and pistachios quickly and cleanly</h2>
With a high level of operating safety, Brunner Anliker's KSM-N nut dicer is a progressive, technically mature product. Swiss made, it uses rotary cutters to slice the nuts into a consistent end product at a rate of up to 100 kilograms per hour. As with all Brunner Anliker equipment, the KSM-N complies with the most stringent safety aspects and is easy to operate and clean.

Nut dicer

Many confectionery and bakery processes rely on the uniform grinding of raw ingredients such as nuts, nougat, cookie, chocolate and other small-size hard items. A modern grinder produces repeatable, consistent grinds for a wide range of raw ingredients without affecting flavour or quality.


<h2>Accurate and durable grinders for small particle down to powder grinding of hard products</h2>
The Crick-Crock Grinder from MIA Food Tech has been specifically designed for the efficient grinding of toasted nuts (including almonds, peanuts, walnuts, hazelnuts, and more), as well as other hard ingredients such as chocolate, nougat, cookies, crunchy, and other similar ingredients.

Engineered with small scale production in mind, the Crick-Crock Grinder is available in a range of sizes and capacities to suit all grinding requirements, from grain to powder.

Features of the Crick-Crock include rotary blade modules for rapid interchange and cleaning; all stainless-steel construction for longevity and ease of sanitising; product throughput of between 70 and 110kg per hour, depending on grind grain size.

Rotary blades provide an exceptionally uniform grain size while introducing minimum heat to the raw ingredients, ensuring maximum taste and flavour is carried through the grinding process.

Operator safety is ensured through the use of non-removable guards over the product entry hopper and exit chutes, and grind adjustment can be easily carried out in operation by use of the external grind adjustment knobs without the need to stop the machine or for the operator to come in to contact with moving parts.

Small scale nut grinder

Many confectionery and bakery products use nuts as a key ingredient or decoration. The ability to accurately chop nuts into the desired size for a wide range of purposes is vital in many recipes. Traditional small-scale machinery tends to crush the ingredients, affecting quality and taste. A chopping solution provides flexibility as well as excellent product quality.


<h2>Accurate and adjustable chopper for chopping and granulating nuts</h2>
The TR100 from DSC is a versatile chopping and granulating machine for small scale production. Portable and robust, the TR100 is the ideal solution not only for nuts but also for other hard ingredients, including chocolate and biscuit.

Made from stainless steel and featuring removable feed hopper, the TR100 is easy to clean inside and out.

The machine features two pairs of individually adjustable chopping rollers, and a final pair of granite finishing rollers, again adjustable to allow a uniform final size of the product grains. Chop size can be adjusted from coarse grains down to a powder in increments of 0.1mm.

The unit has a simple control panel where the speed of the chopping rollers and finishing rollers can be individually controlled. The TR100 can utilise only one set of chop rollers if the production requires this.

Small scale nut chopping machine

Frying is one of the most common preparation methods for nut snacks. Oils bring out distinctive flavors, textures, and aromas, but the absorption percentage in nuts is significantly lower than for other products. For this reason, an efficient system is necessary to achieve an adequate rate of oil turnover in order to maintain the quality of frying oil.


<h2>Increase the frying oil turnover rate while reducing the total volume</h2>
The NU frying plant by Kuipers requires up to 40% less oil volume than conventional systems. Lower oil volume facilitates faster oil turnover time, ensuring better frying oil quality across the production process.

Equipped with an optimized product transportation system, the frying plant efficiently routes nuts and unwanted particles to an advanced paper filtration unit. Besides preventing oil deterioration caused by any nut residue, this method further contributes to lowering overall oil volume.

The NU frying plant integrates into a complete nut processing line with 500 kilograms per hour output capacity.

Frying line for nuts

Kuipers Food Processing Machinery specializes in the technology for the frying and processing of snacks, savouries, nuts, seeds and potato products.

Either coated, battered or enjoyed just as they are, peanuts are popular in different parts of the world as a good companion to a cold beer when watching your favorite series or sports. In the United States, for instance, the consumption of peanuts in 2021 was a record for the second year in a row, with 3,5kg of peanuts consumed by person. To get the best taste and consistency for all these consumers, the advice is to deep fry the nuts. While we all know that too many fried products can be bad for our health, we dare you to find someone who resists the charms of a well-fried peanut. But why is it so popular and how can you make even better peanuts?
<h2>Making peanuts: deep-frying for a safe and tasty product</h2>
Peanuts have a low oil absorption, and this can make their production challenging. Maintaining an efficient industrial frying process, however, helps snack manufacturers achieve the right taste of the nut. Frying is also a quick and effective way of removing moisture for prolonged shelf life. Moreover, some studies suggest that heat treatment decreases levels of aflatoxins, which can harm human health. Ideally, the frying occurs with the oil from the nut being used. But as the investment in peanut oil can be expensive, producers opt for alternatives. Sunflower oil is the most common one.

To make peanuts more efficiently, regardless of the oil type you use, mind how you use it. Using a lower amount of oil and keeping it clean for longer periods helps optimize costs of ingredients, while also controlling the amount of Free Fatty Acids of the nuts – which in general cannot surpass 2%. FFAs are lipid species that contribute to insulin resistance and a higher risk of cardiovascular diseases. A smaller amount of them helps make a healthier product.
<h2>Keeping the oil good: how to maintain oil quality and save frying costs</h2>
Linked to the amount of oil is the turnover time. This is the rate at which the total frying oil volume is refreshed within the system. The shorter the turnover time, the better - it helps prevent the oil degradation and increases product shelf life. It also ensures that you’ll deep fry the peanuts with good quality oil, which you won’t need to change often. Changing oil means stopping production, which takes time, energy, and resources. “When frying peanuts, make sure that the oil you use is good for as long as possible. This way you can significantly reduce your costs”, highlights Valeria Lucinschi, Head of Sales and Business Development at <a href="https://kuipers.nu/">Kuipers</a>.

“With an innovative fryer design you can decrease by up to 40% the total volume of oil used within the system. This combined with an efficient filtration system and temperature control will help you achieve better turnover times - around one-third shorter than usual”, she explains. To produce nuts in a better and more cost-efficient way, make sure your oil turnover rate is low and guarantee its quality throughout the process. Mind the standards of FFAs while still providing the unmistakable taste and feel of the product.

Cracking the code of fried peanuts: how to produce the tasty snack

A fresh salad with a walnut oil dressing or a peanut butter sandwich? A bag of roasted cashews or a pack of almond cookies? The common thread among these tasty treats is nut processing equipment. Not all nut ingredients are indeed nuts, botanically speaking. But the machinery that transforms shelled fruits, legumes, and drupes into fried snacks or a paste is similar. As for the food products, there is a nut recipe for every mood and occasion.

Nuts

Find production technology for Peanuts milling, and connect directly with leading machine manufacturers worldwide

Peanuts milling

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Nut and cheese grater

Industrial nut grater

Nut dicer

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Small scale nut chopping machine

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