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Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

To put into perspective, the average number of peanuts that you use to make a 12-ounce jar of peanut butter is 540 pieces. Peanut butter is widely used as a spread for most bread and biscuits. To make it, use raw peanuts and process them using peanut butter making machines.

Peanut butter

An autoclave is a must-have machine for canned food production lines. It performs sterilization, which ensures a longer product shelf-life and eliminates the risk of contamination. However, autoclaves typically generate high water and energy consumption, which in the long run also means very high operating costs.


<h2>Sterilizing canned products with a separating compartment while saving water and energy</h2>
The Industrial Autoclave from Ghizzoni is a patented sterilizing system for canned products. It is a cylindrical autoclave that has a separating compartment for products that will be treated. Thanks to this separated space, the total volume that needs to be heated or cooled is reduced, and so is the time of the sterilization process and the amount of energy used. The system also features indirect heating and cooling of the products, so there is no need to worry about the cross-contamination risk. The water used for each batch in heating and cooling is reused for the next batch to save time and energy. This system is applicable for canned fish products, vegetables, ready-made food, baby food, pet food, etc.

Autoclave sterilizer for food cans and jars

A concern in the coffee industry is maintaining the freshness, taste, and quality of products while extending shelf-life. Canned coffee struggles with this the most because coffee is incredibly volatile at high temperatures. It means that coffee starts to chemically breakdown the moment it’s brewed. A continuous rotary sterilizing technology dedicated to medium and large-scale producers of canned coffee can be helpful in extending product drinkability while preserving its organoleptic qualities and colors.


<h2>An autoclave, able to handle sensitive printing on the can</h2>
The autoclave ACCT series of Hydrolock is a continuous sterilizing unit, dedicated to products packed in tin cans and glass jars in different sizes. Due to this flexibility and the possibility to handle sensitive printing on the can, the ACCT series is an ideal solution for canned coffee producers. After the automatic loading of cans in rotating tubes, the product starts its journey by entering the pre-heating unit (if necessary), the sterilizing unit and the cooling unit which takes place in the autoclave. After leaving the autoclave, products go through an atmospheric cooling unit, after which they are automatically unloaded.

The continuous agitation of products during the heating and cooling stage prevents products from getting burnt. Additionally, it allows for utilization of a high temperature, commonly called HTST – High-Temperature Short Time, for short sterilization time, which enhances product quality. This process also increases line throughput and saves you 35% more on energy savings.

The ACCT series has a pre-heating device that is used for energy recycling. The hot water coming from the cooling process is used for preheating the products before sterilization. During sterilization, products are fully surrounded by steam. This provides a homogenous heat distribution with the aid of an efficient hydraulic fan power system to avoid burning and over-cooking the products.

The series can run different sizes and different materials within the same machine depending on the packaging. The speed range goes upward from 100 cans per minute to 690 cans per minute. This depends on the product's best sterilization time, packaging, and other critical parameters. The ACCT series is made out of stainless steel guaranteeing longevity, easy maintenance, and cleaning.

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Continuous sterilizer for tin cans and jars

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Peanut butter sterilizing

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Autoclave sterilizer for food cans and jars

Continuous sterilizer for tin cans and jars

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