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Instant coffee roasting Equipment

Roasting involves extended exposure to heat in an oven or over a fire. Depending on your end product, roasting equipment makes sure that the raw materials you put in undergo even roast intensity before they are transferred for further processing. Some roasting technologies may also be used for other cooking requirements, including toasting and drying. When thinking about roasting, the idea of roasted coffee comes to mind. However, there are a wide array of food products that go through a roasting process. For example, nuts such as almonds and cashews go through a roasting machine

Roasting

Do you know that the famous classical music composer and pianist Ludwig van Beethoven insisted on drinking a cup of coffee made from exactly 60 pieces of coffee beans? Currently, around 50% of the world’s green coffee beans undergo processing through instant coffee manufacturing equipment to produce instant coffee. The process requires roasting, grinding, brewing, and heating to obtain the extract; the coffee extract will either go through a spray drying process or a freeze-drying process.

Instant coffee

Choose traditional gas heating to take full control of the roasting process and obtain 5 - 6 kg / hour middle to dark roast.


<h2>Roast 50 grams to 1 kilo with the world's most capable mini coffee roaster</h2>
The Cafemino Gas from Toper R&amp;D is a gas heated mini coffee roaster that can use LPG, LNG or natural gas heated thermal transfer.  The roaster guarantees a premium roasting, obtaining the finest result in a short time, taking 10 mins for brown a roast and 12 mins for dark roast. It features electronic ignition, gas failure safety and pilot UL certified electric panel and gas equipment's fire prevention system, a batch capacity of 50 - 1,000 gr for green coffee beans, a stand alone cyclone chaff collector and hot air regulation valve.

Gas heated mini coffee roaster

If you are looking to gain full control of  the roasting process, obtain 5 - 6 kg / hour middle to dark roast and prefer electrical heating this coffee roaster aims to be your most valuable asset.


<h2>Roast 50 grams to 1 kilo with the world's most capable mini coffee roaster</h2>
The Cafemino Electric from Toper R&amp;D is an electrically heated coffee roaster that guarantees a high quality roasting. Obtain the finest result in a short time, taking just 10 mins for a brown roast and 12 mins for dark roast. The electrically heated coffee roaster comes with an auto shut-off system for electric failure, a batch capacity of 50 - 1,000 gr for green coffee beans, a stand alone cyclone chaff collector, a hot air regulation valve and a digitally controlled temperature.

Electrical mini coffee roaster

Roast 120 - 3,000 kgs of coffee beans per hour with the latest industrial technologies integrated in a fully automated industrial coffee roaster.


<h2>Traditional high capacity coffee roasting using the latest technologies</h2>
The TKM-SX series industrial coffee roasters from Toper R&amp;D are engineered to meet future requirements with a fully compatible structure for its proper update and development. There are 7 models in the TKM-SX series with a capacity range of 120 - 3,000 kg/h; they feature a sampling spoon and sight glass, stand alone chaff collector and  an optional afterburner and feeder (pneumatic or mechanical).

Industrial coffee roaster

If you want to see or show all the roasting phases and reactions of the coffee beans, an optical coffee bean roaster is a great asset for your shop.


<h2>Attract the interest of your guests and show all the roasting phases of the coffee beans</h2>
The optical coffee roaster from Toper R&amp;D is in great demand for places like cafes, coffee shops, points of sale and even to household kitchens. You will feel all of the roasting phases and reactions of the coffee beans, hear the first and the seccond cracks while inspiring the unique smell.

The optical coffee roaster has a mini cyclonic dust room and features high-performance electro-mechanical systems. The Optical Roaster is equipped with a digital temperature controller and mini processor with a storage capacity for 4 separate roasting profiles.

Optical coffee roaster

In coffee manufacturing, achieving consistent flavor and bean quality while maintaining energy efficiency and operational control is crucial. Challenges in managing various stages from green bean intake to final roasted and ground product often require advanced technology solutions tailored to specific needs.
<h2>Ensure consistent flavor and bean quality</h2>
The Bühler coffee processing system is designed to optimize the entire coffee production process, from green bean intake through roasting and grinding to final packaging. Advanced technology such as the Infinity Profile Control enables precise flavor management by controlling temperature evolution and air-to-bean ratio. The system’s integrated components ensure operational efficiency, energy savings, and consistency in batch quality. Bühler’s technology includes high-precision coffee grinders like the GrindDefine, achieving consistent particle size distribution, and the versatile RoastMaster Series, capable of handling small to large-scale roasting operations. The Bühler system is suitable for various coffee products, including whole beans, ground coffee, capsules, and instant coffee. With more than 50 years of engineering experience, Bühler provides tailored solutions to enhance quality control and reduce carbon footprint.

Coffee processing system for integrated coffee production

In the industrial production of instant coffee, maintaining high quality while keeping costs manageable is a key challenge. This involves efficient roasting, extraction, concentration, and drying processes to achieve optimal yield and flavor retention.
<h2>Complete instant coffee processing from roasting to drying</h2>
The DEVEX instant coffee processing plant offers a comprehensive solution covering all stages from roasting green coffee beans to producing soluble instant coffee powder or granulate. These plants accommodate production volumes from 1,000 to 12,000 tonnes per year, making them suitable for large-scale operations. Notable features include high-yield extraction technology that improves green coffee yield, saving up to 1,000 tonnes of green coffee annually on a 5,000-tonne production scale. The aroma recovery process ensures maximum retention of roasted coffee flavors, enhancing the final product quality. Additionally, DEVEX provides customizable steps such as clarification, concentration, and both spray and freeze drying. The freeze drying process uses batch dryers (CFD) for quantities below 250 kg/h and continuous dryers (CCFD) for larger quantities up to 1,000 kg/h. DEVEX also focuses on sustainable production practices by optimizing energy and water consumption to reduce operating costs and environmental impact.

Processing plants for instant coffee production

SiccaDania Group is a world-leading manufacturer of drying, evaporating and mixing technologies in the food &amp; beverage and nutraceutical industries.

In the world’s leading coffee communities, people compete in coffee competitions to determine who is the best barista, who can prepare the best coffee brew or who has the best coffee roasting skills. At first glance, <a href="https://making.com/instant-coffee">making instant coffee</a> seems to be a less popular challenge.

Yet close to <a href="https://en.wikipedia.org/wiki/Instant_coffee">50% of the world's green coffee</a> is used to produce instant coffee. If you would like to bring a premium instant coffee product to the market, you are likely to use <a href="https://www.newfoodmagazine.com/article/16968/freeze-drying-in-the-coffee-industry/">freeze-drying technology</a>. It's gentle drying conditions avoid aroma and color deterioration, as well as nutrient degradation.

&nbsp;


<h2>A freeze dryer to match your coffee brand</h2>
Freeze drying technologies are available for batch or continuous operation depending on your demand or ambitions. A batch process is used for low capacities (generally ranging from 50-7,000kg of powder per day). A continuous process is used for large capacities (generally ranging from 7,000-25,000kg of powder per day). When you prefer to scale up as you go, look for modular set-ups that allow you to extend when demand increases.
<h2>Different steps in freeze drying coffee</h2>
A typical <a href="https://making.com/technologies/industrial-freeze-dryers">freeze drying line</a> will start with a pre-cooling step to control the product color and bulk density. In the following freezing step, you make sure you achieve the right crystal size and structure. The crystals are then grinded into granules and often distributed over trays to be dried in a vacuum chamber. After that, the dried coffee powder needs to be collected from the trays and is ready for packaging. Both batch and continuous plants will need a vacuum pump, a condenser for the water vapour, and a de-icing unit to melt the ice accumulated in the condenser. <a href="https://making.com/equipment/automatic-freeze-drying-system">Reducing operator involvement</a> will help you guarantee the quality of your product when you grow in the market.

[embed]https://www.youtube.com/watch?v=vTM1GHoeo1k[/embed]

Instant coffee, not everyone’s cup of coffee.

Food

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

Want a machine to pack unique bag styles such as quad-seal and Doy-pack bags at incredible speeds; this is the machine for you.


<h2>Ultra-fast continuous motion bagger for unique bag styles</h2>
The VikingMašek Continuous Vertical bagger (Sigma 250, Sigma 400) is a fast bagging machine used to pack unique and different bag styles at high speed. The fast-action linear magnetic drives boast over 200 to 220 bags per minute depending on the machine series. With bag dimensions of up to 300 mm to 400 mm wide by unlimited length, plus a host of bag styles like Quad seals and Doypacks at incredible high speeds, the SIGMA is flexible, functional and high-tech machine.

Continuous vertical bagger

If you want to pack into gusseted and pillow style bags and packing speed is important for your packaging process, a continuous bagger with twin sealing jaws could be a good investment.


<h2>The world’s fastest vertical form fill sealing machine</h2>
The VikingMašek Continuous motion bag maker velocity is capable of high speed production up to 300 bpm. The unique center mounted filling tube and natural counterbalanced sealing profiles are designed to provide vibration free, extremely smooth operation at all speeds.

The Velocity is also extremely versatile, handling package sizes up to 300 mm wide and multiple package styles. Patented, independently phased, twin sealing jaws separate the velocity from all other high speed machines and virtually eliminate lost cycle time. This is the world´s fastest bagging machine on the market that has no competition.

Continuous bagger with twin sealing jaws

Hygienic bagging with a compact packing machine that can withstand the harshest wash down processes.


<h2>Ultra sanitary servo driven bagging machine</h2>
The VikingMašek Intermittent Bag maker (ES400) is built to withstand the harshest wash down procedures. This machine has a superior hygienic design and rugged construction. This state-of-the-art vertical hygienic bagger features slanted electrical and pneumatic cabinets, fully stainless steel construction, and an open design for ease of cleaning

This servo-driven bagger is perfect for the hygienic vertical bagging of fresh and frozen fruit, vegetables, and meat/poultry.

Hygienic vertical bagging machine

If you want to pack into unique bag styles like Quad-seal and Doypack, but you don’t require acceleration &amp; deceleration, you can save costs by choosing a bagger with a mechanical drive.


<h2>Steady speed vertical form fill sealing</h2>
The VikingMašek Intermittent Bagmaker series (M250, M400, M500 ) are high-performance vertical form fill and seal machines. Its rugged construction and enclosed jaw drive enables hassle-free packaging in dusty or wet environments.

It can accommodate multiple bag designs and dimensions with high speed and accuracy. It can produce maximum up to 70-100 bags per minute and handles bag sizes from 50 x 60 mm (M250) up to 500 x 600 mm (M500).

This vertical bagger is perfect for packaging quad seal, flat bottom, doy style, brick fold down/tape down, and pillow bags, snacks, candy, coffee, fresh and frozen fruit and more.

Bagger with mechanical driven jaw actuation

<span style="font-weight: 400;">Some say there is no point in drinking decaffeinated coffee. However, decaffeinated coffee can be an excellent solution for those who love coffee but cannot consume caffeine due to health reasons. The central part of making decaffeinated coffee is the caffeine extraction process, which is conducted while the coffee beans are still green. Then, according to the taste profile you intend, you can roast these decaffeinated beans. </span>

Decaffeinated coffee

Filter coffee

<span style="font-weight: 400;">Any coffee-drinker can agree that a cup of coffee in the morning can brighten up their day. As the most convenient way of making coffee, many people choose to make coffee at home. Whether you want to make Moka coffee or filtered coffee, you need ground coffee that is grind appropriately for the coffee brewing method of your choice. These ground coffee are manufactured by roasting and grinding processes. </span>

Ground coffee

VikingMašek is a global leading manufacturer of vertical baggers &amp; multilane packaging solutions.

Coffee is one of the most beloved beverages worldwide, while coffee processing is actually very human-intensive and requires lots of expertise. Packaging plays an very important role in <a href="https://making.com/products/coffee">the coffee production process</a> as coffee is quite sensitive to the exposure of air or other external factors. The right package can not only preserve the flavour and the quality of your products on the journey to consumers' home but also speed up your coffee production process.


<h2>Key factors to consider for bagging your coffee</h2>
After delicately roasting and sometimes grinding, the green coffee has turned into aromatic brown beans and ready to release its flavour. Packaging is really essential as it needs to keep the coffee beans or coffee products fresh and maintain the flavours. Since coffee is really sensitive to external factors such as sun, oxygen or humidity, most formats of package comes with a metalized or aluminum barrier to protect the content. Some pouches or bags will equip with a degassive valve, which will let CO2 out of the bag for the roasted beans.
<h2>Filling coffee products into bags</h2>
When it comes to filling process, it is important to consider the bag design because it can significantly facilitate or slacken the process. For example, if you plan to hand-fill your coffee bags, it is recommended that you choose a bag style that has a wide enough top opening to accommodate your scoop or filling apparatus. On the other hand, automated coffee packaging equipment offers almost unlimited bag options including flat bottom bags, and quad seal bags.

https://www.youtube.com/watch?v=dOJdA1gD92Y

What you need to know about coffee bagging

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