Wafer and biscuit feeder for chocolate moulding
Efficiently integrate wafers and biscuits into your chocolate production line with precision placing before chocolate deposition for seamless, high-speed confectionery creation.
Feeds and Positions Wafers and Biscuits
The Wafer and Biscuit Feeder System from Aasted seamlessly integrates wafers and biscuits into moulding and depositing lines, addressing the challenges of precise placement for chocolate, bakery, and confectionery production. Its system gently positions each piece, ensuring optimal placement before chocolate or fillings are added. Ideal for creating chocolate bars, filled chocolates, wafer chocolates, and biscuit sandwiches, it caters to continuous, high-speed operations in food, bakery, and chocolate manufacturing. With adaptable feeder systems and auxiliary equipment, this solution enhances your production flexibility. Easily incorporate it into existing lines for automated, efficient, and precise processing. Aasted offers customization options, ensuring seamless integration with diverse production requirements.
Benefits
- Enhances production efficiency by ensuring precise placement of wafers and biscuits.
- Integrates seamlessly into existing lines, reducing setup time and operational disruptions.
- Increases product variety with flexible configuration options for different chocolate and confectionery products.
- Minimizes handling damage with gentle feeding technology.
- Supports high-speed, continuous operations, maximizing output and profitability.
- Applications
- Wafers,Biscuits,Bakery,Confectionery,Chocolate
- End products
- Filled chocolates,Confectionery assortments,Wafer chocolates,Biscuit sandwiches,Chocolate bars,Chocolate-coated biscuits
- Steps before
- Mixing,Tempering,Wafers/Biscuits Handling
- Steps after
- Moulding,Depositing,Cooling,Packaging,Decoration
- Input ingredients
- wafer,biscuit,chocolate mass,ingredients,inclusions
- Output ingredients
- moulded wafer,deposited biscuit,chocolate products,assorted chocolates,decorated products,cooled chocolate,portioned slabs
- Market info
- Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.
- Capacity
- 150–3,000 kg (Melting Tank)
- Capacity
- 2½ tons/hr (Filling,Weighing Station)
- Aeration rate
- Up to 2,500 kg/h (Aeration,Aroma System)
- Cooling precision
- Precise (Cooling unit)
- Chocolate mass compatibility
- Any viscosity (Pumps)
- Automation
- Robotic control (ChocoAssort™)
- Flexibility
- Multiple chocolate mass combinations (Wafer,Biscuit Feeder)
- Material
- Hygienic stainless steel (Melting Tank)
- Installation
- Easy to attach/install (Auxiliary Equipment)
- Measuring capability
- Four scientific methods (ChocoAnalyzer)
- Portion control
- Accurate (Guillotine)
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- CIP/SIP
- CIP 121°C / SIP 135°C
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Chocolate application type
- Moulding,depositing
- Machine footprint
- Compact design
- Tank shape and size
- 150 kg to 3,000 kg capacity
- Feed/Discharge method
- Feeder and depositor system
- Construction Material
- Hygienic stainless steel
- Control panel type
- PLC-controlled
- Robotic Functionality
- ChocoAssort™ robotic concept
- Connectivity
- Easily connected to production line