Vision-based robotic feeding system

Enhance your production line with precise robotic feeding, optimizing product placement and ensuring seamless integration into high-speed packaging processes.

Sorts and Feeds Products via Image Processing

The Vision Picker from Theegarten-Pactec revolutionizes product sorting and feeding with its integrated image processing system. This equipment is designed to detect, sort, and accurately feed a diverse range of products—from chocolate bars to effervescent tablets—into packaging lines, addressing common challenges faced by food and confectionery manufacturers. Its robotic system operates at a pace of approximately 140 products per minute, ensuring continuity in high-speed, automated operations. The Vision Picker’s versatility allows for the quick adaptation to different product formats, making it indispensable for producers of bouillon cubes, cereal bars, and various confectionery items. The machine’s energy-efficient design and seamless integration with upstream processing lines enhance production efficiency while maintaining product quality. With options for easy access via swivelling guard doors, maintenance is straightforward, supporting uninterrupted plant operations.

Benefits

  • Enhances operational efficiency by automating product sorting and placement with high-speed precision.
  • Reduces labor costs with its robotically controlled, continuous operating system.
  • Supports versatile production needs with quick adaptability to different product formats.
  • Minimizes product damage through precise handling facilitated by integrated image processing.
  • Simplifies maintenance with easy-access design, ensuring minimal downtime.

General


Applications
Chewy sweets,Soft caramels,Bouillon cubes,Effervescent tablets,Hard candies,Eclairs,Fudge,Chocolate products,Toffee,Cereals,Jelly products,Bubble gum products,Dishwasher tablets,Preformed products,Krówki,Chewing gum
End products
Chocolate fudge,Nutty toffee,Vanilla eclairs,Cornflakes,Granola bars,Spearmint chewing gum,Strawberry bubble gum,Beef bouillon cubes,Fruit flavored chewy sweets,Strawberry jellies,Salted soft caramels,Vitamin c effervescent tablets,Marzipan preformed shapes,Lemon dishwasher tablets,Caramel krówki,Peppermint hard candies,Milk chocolate bars
Steps before
Product Stream Analysis,Disordered Product Feeding,Manual Feeding,Direct Connection to Production Line
Steps after
Continuous Feeding Chain,Packaging,Cross Transfer Station for Chocolate Products,Lane Arrangement for Chocolate Products,Bulk Products Distribution
Input ingredients
disordered product stream,various product formats,chocolate products,soft caramels,jelly products,preformed products,hard caramels,chocolate balls and eggs
Output ingredients
packaged products,product fed into packaging machine,products placed in feeding chain,continuous product feed,products arranged for packaging
Market info
Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.

Technical Specifications


Vision System
Integrated Image Processing System
Feeding Rate
Approx. 140 products/min
Format Flexibility
Accommodates different product formats
Automation Level
Robot-assisted feeding
System Integration
Direct connection to production line
Access Design
Swivelling guard doors for easy access

Operating Characteristics


Working mechanism
Robot feeding with image processing
Integrated steps
Image processing and product position detection
Automation level
Fully automatic with robotics
Changeover time
Flexible and quick for different product formats
Batch vs. continuous operation
Continuous
Cleaning method
Easy access for cleaning due to swivelling guard doors

Physical Characteristics


Feed method
Robot system with image processing
Product format flexibility
Different product formats
Swivelling guard doors
Yes
Machine footprint
Compact
Discharge method
Continuous feeding chain