Vacuum-sealed bowl cutter for food processing
Enhance your food production with a vacuum-sealed bowl cutter that optimizes batch consistency, improves emulsion characteristics, and extends product shelf life, while ensuring precise cutting, mixing, and emulsifying in a streamlined, automated process.
Processes and Emulsifies Foods Under Vacuum
The GEA CutMaster V Gen 3 from GEA is a technologically advanced vacuum-sealed bowl cutter and emulsifier, tailored for the food processing industry. This equipment is designed to mix, cut, and emulsify under vacuum, significantly enhancing product yield, density, and shelf life while maintaining vibrant color and flavor characteristics. Ideal for diverse applications ranging from sausages and smoked salmon to vegan and vegetarian products, its processing versatility makes it indispensable in meat, poultry, fish, and dairy production settings.
Equipped with a powerful TopCut VSH knife head, the CutMaster V achieves cutting speeds up to 162 m/s, optimizing emulsification for a consistent product texture. Its high-capacity bowls, available in volumes of up to 750 liters, accommodate varied batch sizes efficiently. The system’s vacuum processing capability ensures air-free production, improving water-binding properties and enabling finer particle consistency.
Automation is seamless with the intuitive CutControl Pro Touch and GEA’s InsightPartner, which provide real-time monitoring and control. This enables food processors to fine-tune operations for optimal quality and efficiency. Constructed of hygienic materials, the equipment features a 3-A sanitary certification with easy cleaning surfaces to streamline maintenance. With customizable configurations and extensive engineering support, the GEA CutMaster V adapts to your specific processing needs, ensuring high performance and compliance with industry standards.
Benefits
- Enhances product quality by eliminating air, resulting in denser emulsions with better flavor and longer shelf life.
- Increases production efficiency with high-speed cutting and emulsifying, minimizing processing times.
- Lowers operational costs through automated, integrated control systems that ensure batch consistency and reduce manual intervention.
- Promotes sanitary operations with a hygienic design that simplifies cleaning and maintenance, ensuring compliance with strict industry standards.
- Offers flexibility to adapt to a wide range of food applications, supporting diversification in product lines.
- Applications
- Sauces,Pork,Meat-replacement products,Vegan products,Processed cheese,Vegetarian products,Hams,Basic food products,Poultry,Sausages,Beef,Salami,Fish
- End products
- Chicken nuggets,Alfredo sauce,Pepperoni,Beef burgers,Pork sausages,Bratwurst,Prosciutto,Tofu sausages,Soy-based deli slices,Smoked salmon,Tomato paste,Spreadable cheese,Veggie patties
- Steps before
- Grinding,Pre-mixing,Additives mixing
- Steps after
- Transporting,Packaging,Quality inspection
- Input ingredients
- sausage,salami,ham,fish,poultry,pork,beef,vegan products,vegetarian products,meat-replacement products,processed cheese,sauces,basic food processing products
- Output ingredients
- dense emulsions,fine emulsions,processed sausages,processed salami,processed ham,processed cheese,prepared meat replacement mix,mixed sauces
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Max. cutting speed
- 144 m/s - 162 m/s
- Bowl volume
- 200 l - 750 l
- Max. no of revolutions
- 2860 rpm - 5520 rpm
- Reverse mixing rpm
- 60 - 500
- Motor (standard AC)
- 103 kW - 230 kW
- Automation
- Intuitive control system CutControl Pro Touch
- Particle fineness
- High degree under vacuum
- Hygienic design
- 3-A certificate
- Filling level
- Up to 95%
- Cutting speeds
- Up to 162 m/s
- Control panel type
- Integrated control cabinet (AC)
- Cooling function
- Optional
- Automation level
- PLC / Manual / SCADA
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP 121°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- Refer to device specs
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Cleanability
- Easy
- Corrosive resistance (e.g. acids)
- Good
- Density/particle size
- Flexible
- Heat sensitivity
- Yes
- Viscosity
- High viscous materials
- Particle fineness
- High degree of consistency
- Foaming
- Minimized by vacuum
- Protein extraction
- Enhanced under vacuum
- Agglomeration risk
- Reduced
- Product density
- Higher density emulsions
- Product type
- Sausage,poultry,cheese,meat alternatives
- Bowl volume
- 200 l,325 l,500 l,750 l
- Max. cutting speed
- 132 m/s to 162 m/s
- Max. no of revolutions
- 2860 rpm to 5520 rpm
- Reverse mixing rpm
- 60 - 500
- Motor (standard AC)
- 103 kW to 230 kW
- Compact footprint
- Yes
- Control panel type
- Intuitive integrated control cabinet (AC)
- Discharge method
- Buffering and belt transport equipment
- Control panel type
- GEA CutControl Pro Touch
- Knife head configuration
- TopCut VSH
- Cooling option
- Optional cooling
- Dosing function
- Optional dosing
- Integrated control system
- AC cabinet with hydraulic and vacuum system
- Process monitoring options
- GEA Process Manager,InsightPartner
- Recipe editing
- External Recipe Editor
- Additional equipment
- Loading,handling equipment
- Automation solutions
- Digitalization capabilities