Vacuum disperser for high-viscosity products
Optimize high-viscosity product dispersion and prevent air inclusions with a robust vacuum system, perfect for achieving consistency and quality in your production line.
Disperses and Homogenizes High Viscosity Materials
The DISPERMAT® SC4 dissolver from VMA-GETZMANN is an industrial-grade system designed to efficiently disperse and homogenize high viscosity materials while preventing air inclusions during processing. Utilizing a powerful hydraulic system, it accommodates containers up to 600 liters, making it ideal for producing paints, varnishes, inks, and chemical compositions with optimal consistency. The SC4 integrates seamlessly into existing production lines with its PLC-controlled interface, allowing precise adjustments and remote monitoring. Engineered for energy efficiency, its variable-speed motor ensures reduced energy consumption. Constructed from corrosion-resistant materials, it supports a range of applications in agrochemicals, pharmaceuticals, and cosmetics. Equipped with cleaning-in-place (CIP) features, it simplifies maintenance and ensures hygienic operations, meeting industry compliance standards. Optional customization services are available to tailor the system to specific industrial needs.
Benefits
- Ensures product uniformity by preventing air inclusions during dispersion.
- Enhances operational efficiency with hydraulic height adjustment for quick setup.
- Reduces energy usage through optimized variable-speed motor control.
- Simplifies compliance with integrated safety features and regulatory standards.
- Streamlines cleaning processes, minimizing contamination risk and maintenance time.
- Applications
- Chemistry,Ceramics,Microbiology,Printing inks,Agrochemicals,Construction chemistry,Coatings,Pharmacy and cosmetics,Pigments and additives,Adhesives,Plastics,Paints and varnishes,Electronics
- End products
- Dental ceramic material,Emulsion interior wall paint,Anti-corrosion coating,Uv-curable ink,Waterproof coating,Antibiotic ointment,Battery slurry,Epoxy resin,Ceramic glaze,Automotive base coat,Wood floor varnish,Toner for inkjet printers,Wood stain,Automotive clear coat,Polyurethane sealant,Antifungal paint for buildings,Fungicide spray,Pvc plastic sheets,Structural adhesive,Emulsion exterior wall paint,Liquid fertilizer,Skin moisturizer,Ceramic pigment ink
- Steps before
- Purification,Grinding,Pre-mixing,Homogenization
- Steps after
- Packing,Coating,Quality Control,Filling,Sterilization
- Input ingredients
- paints,varnishes,pigments,additives,printing inks,chemicals,plastics,construction chemicals,adhesives,coatings,pharmaceutical ingredients,cosmetic ingredients,microbiological substances,agrochemicals,ceramics
- Output ingredients
- homogeneous mixtures,dispersed products,high viscosity dispersions,vacuum-dispersed products,finely ground particles,high-quality coatings,uniform color strength,stabilized slurries,smooth adhesives
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Speed
- 100 - 985 rpm
- Torque
- 876 - 1069 Nm
- Automation
- PLC-controlled
- Container Capacity
- 500 – 2500 litres
- Height Adjustment
- Hydraulic
- Dispersing Under Vacuum
- Yes
- Safety Features
- EN ISO 13849-1 certified
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Height adjustment
- Hydraulic
- Option
- Process control
- Work safe
- Directive 2006/42/EC
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Cleanability
- Easy
- Corrosive resistance (e.g. acids)
- Resistant
- Density/particle size
- Customizable
- High viscosity product handling
- Yes
- TÜV certification
- EN ISO 13849-1
- Footprint Dimensions
- 140 x 400 x 310 cm
- Container Capacity
- 500–2500 litres
- Container Clamping Range
- Ø 80–150 cm
- Container Height
- 85–176 cm
- Weight
- 4300 kg
- Basket Mill Size
- 250–1000 mm diameter
- Control panel type
- CN / C / SC / PLC
- Integration possibilities
- USB (Wi-Fi,LAN expected in 2022)
- Height adjustment
- Hydraulic