Tubular ultra high temperature processing system for dairy products
Optimize your dairy processing with precise thermal treatments, tailoring your low-fat and protein-enriched products by leveraging advanced microparticulation and stabilization technology for consistent quality and enhanced taste.
Processes Liquid and Powder Dairy and Beverage Products
The Tubular Ultra High Temperature UHT Express System from SPX FLOW is engineered for seamless integration into dairy and beverage production lines. This system harnesses the efficiency of tubular technology to deliver consistent thermal processing, crucial for maintaining the quality and safety of low-fat and protein-enriched products. By implementing precise heat denaturation and microparticulation, it enables the production of diverse end-products such as low-fat cheese and plant-based milk with enhanced nutritional value.
Operating at a capacity range from 500 to 3,000 liters per hour, the UHT Express System offers robust performance tailored to specific production requirements. The system’s modular design facilitates easy integration into existing setups, and it’s fully automated for optimized process control and monitoring.
Notably, the system’s energy-efficient operations are achieved through advanced heat management and minimized fouling risks, supported by Cavitator technology for a smooth, scale-free heating process. Available in durable stainless steel construction, it ensures corrosion resistance and longevity.
Compliance with industry standards is ensured, meeting stringent requirements for dairy and beverage applications. The system’s design incorporates Clean-in-Place (CIP) capabilities, allowing for efficient, contamination-free maintenance. SPX FLOW provides extensive customization options and engineering support, ensuring the UHT Express System meets the unique demands of your production environment.
Benefits
- Enhances product quality through precise temperature control, ensuring consistent flavor and texture.
- Increases production efficiency with capacities up to 3,000 liters per hour, minimizing bottlenecks.
- Minimizes energy usage via scale-free heating technology, lowering operational costs.
- Supports clean label initiatives with natural stabilization methods, appealing to health-conscious consumers.
- Streamlines maintenance and cleaning with integrated CIP systems, reducing downtime and contamination risk.
- Applications
- Clean label products,Beverages,Nutritional beverages,Nutraceuticals,Meat production,Confectionary,Cheese,Plant-based food,Dairy powders,Desserts,Ice cream,Bakery products,Dressings and sauces,Protein enriched drinks
- End products
- High-protein milkshake,Protein-enriched ice cream,Chocolate truffles,Vegan cheese,Pastry cream filling,Low-fat cheese,Clean label yogurt,Fat-free salad dressing,Low-fat milk desserts,Plant-based protein drinks,Protein-rich meat patties,Nutritional shakes,Plant-based milk,Whey protein powder,Protein bars
- Steps before
- Heat denaturation,Purification,Thermal treatment,Mechanical treatment
- Steps after
- Packing,Evaluation,Storage,Further processing
- Input ingredients
- whey protein concentrate,raw whey,milk
- Output ingredients
- LeanCreme microparticulated whey protein concentrate,microparticles,cheese,ice cream,nutritional beverages
- Market info
- SPX Flow is renowned for its expertise in manufacturing industrial ETO equipment, specializing in fluid handling and processing solutions. They are recognized for innovation, reliability, and providing efficient solutions across diverse industries, including food, beverage, and industrial markets.
- Capacity
- 500 – 3000 l/h
- Product Viscosity
- Up to 100 centipoise
- Microparticulation Size
- Controlled
- Heat denaturation control
- Accurate control
- Shear force control
- Controlled mechanical shear
- Batch vs. continuous operation
- Continuous / Inline
- CIP/SIP
- Clean-in-Place (CIP) compatible
- Integration capability
- Frame mounted,easy integration
- Viscosity handling
- Up to 100 centipoise
- Flow capacity
- 500–3,000 l/h
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Fat Emulation
- Microparticles emulating fat globules
- Footprint
- Standardized,frame mounted installation
- Control panel type
- HMI Touchscreen / Digital Interface
- Integration possibilities
- SCADA / PLC Systems
- Compact footprint
- Frame Mounted Installation
- Capacity range
- 500 – 3,000 l/h
- Viscosity Handling
- Up to 100 centipoise