Tall form bustle dryer for dairy and food products

Experience efficient drying and precise moisture control with this innovative hustle dryer, perfect for optimizing powder and agglomerate production across various applications.

Dries and Agglomerates Dairy and Food Powders

The Tall Form Bustle Dryer from Kovalus Separation Solutions is a versatile drying system tailored for producers in dairy and food industries. Utilizing a vertical hot air distributor, it efficiently dries products like nonfat dry milk and whey protein concentrates while enhancing agglomeration and minimizing moisture variance through its vibrating plug flow beds. This dryer supports high throughput with features like quick nozzle adjustability and fines return systems for optimal bulk density. It is designed for seamless integration, supporting continuous and high-speed operations with PLC control options. Customizable elements include multi-fuel indirect heaters and adaptable feed systems, ensuring compatibility with diverse production needs. Built with energy efficiency in mind, it offers heat recovery options and features various material finishes for durability in corrosive environments. Additionally, its compliance with industry standards and optional retractable CIP nozzles ensure easy maintenance and hygiene.

Benefits

  • Ensures high product quality with precise moisture control and agglomeration.
  • Increases operational efficiency with continuous high-speed drying capability.
  • Reduces energy costs with optimized heat recovery and distribution.
  • Minimizes maintenance with easy-to-clean CIP system and accessible components.
  • Adapts to diverse production needs with customizable configurations and fuel options.

General


Applications
Textile materials,Paper products,Lactose powders,Biogas,Milk powders,Gas products,Life science products,Environmental products,Metal refined products,Mining,Protein powders,Automotive products,Yeasts,Oil,Food ingredients,Whey powders,Beverages,Sour gas products,Infant milk formulas,Pulp,Dairy products,Encapsulated powders,General industrial products
End products
Microparticulated whey protein concentrate,Pro-cream,Milk protein isolate (mpi),Nutritional yeasts,Sweet whey powder,Whey protein concentrate (wpc34-80),Whole milk powder (wmp),Codex skim milk,Nonfat dry milk (nfdm),Infant milk formula (imf),Buttermilk powder,Milk protein concentrate (mpc80),Encapsulated flavor powders,Blood plasma powder,Whey protein isolate (wpi)
Steps before
Evaporation,Purification
Steps after
Packaging,Agglomeration,Heat Recovery
Input ingredients
NFDM,Codex Skim,WMP,WPC34-80,WPI,Buttermilk,MPC80,MPI,IMF,Microparticulated WPC,Pro-cream,Yeasts,Encapsulated Powders,Blood,Sweet Whey
Output ingredients
Market info
Kovalus Separation is known for manufacturing industrial engineered-to-order (ETO) separation equipment, specializing in tailored solutions for complex filtration and separation needs, with a strong reputation for innovation, quality, and reliability in various industries.

Technical Specifications


Vertical Air Distributor
Even air distribution,less fan pressure drop
Nozzle Lances
Short for easy handling
Nozzle Distance Adjustability
Quick adjustment for agglomeration
Fines Return System
Nozzles,fluidbed
Directional Fluidbed Screens
Prevents short circuiting,improves moisture control
Baghouse Emissions Systems
Identifies leaking bag row
Multi Fuel Indirect Fired Heater
Available option
Feed System
Dual feed system available
Retractable CIP Nozzles
For cleaning purposes
Spray Nozzle Cameras
Option for detailed operation
Heat Recovery
Integrated system
Agglomeration
High bulk densities

Operating Characteristics


Airflow distribution
Vertical hot air distributor
Plug flow
Vibrating well mixed and plug flow beds
Nozzle adjustability
Quick distance adjustability for agglomeration
Fines Return System
Agglomeration nozzles and end of fluidbed
Directional Fluidbed Screens
Prevents short circuiting,allows vigorous mixing
Baghouse Emissions System
Identifies a leaking bag row
Retractable CIP nozzles
For efficient cleaning in place
Heat recovery
Integrated heat recovery system
Changeover time
Quick nozzle adjustments
Multifuel heater
Indirect fired heater
Dual feed system
Available for customized feeding
Spray nozzle cameras
For monitoring and adjustment

Product type Characteristics


Agglomeration risk
Applicable for agglomerated powders
Dust and fines handling
Baghouse retention

Physical Characteristics


Vertical Air Distributor
Yes
Feed/Discharge Method
Customizable
Baghouse Type
Integrated
High bulk densities
Yes
Fines Return System
Yes
Fluidbed Screens
Directional

Custom Options


Vertical Air Distributor
Ensures efficient air distribution
Multi Fuel Indirect Fired Heater
Customizable fuel options
Timing Belt
Available for specific applications
Cyclones
Integrated for particle separation
Baghouse Fines Retention Bin
For optimal fines management
Heat Recovery
Integrated heat recovery options
Dual Feed System
For varied feed requirements
Retractable CIP Nozzles
Ease of cleaning
Lecithination Systems
For powder treatment
Spray Nozzle Cameras
Enhances monitoring
Short Nozzle Lances
Improved operator handling