Tablet coating system for laboratory development

Optimize your tablet formulation development with a versatile coating system designed for precision in film, sugar, and solvent applications, guaranteeing consistent and reliable results in laboratory settings.

Coats, Dries, and Mixes Pharmaceutical Tablets

The LDCS HI-COATER® from Freund-Vector is a laboratory development coating system engineered for sophisticated tablet coating processes. Its portable and self-contained design streamlines operations in pharmaceutical, biotech, and chemical industries, specifically catering to the needs of R&D departments and contract manufacturing organizations. Equipped with fully perforated, interchangeable pans ranging from 0.5L to 8L, it offers flexibility in batch sizes and film, sugar, and solvent coating applications. The recipe-driven control system ensures precise coating, while the anti-bearding spray gun and abrasion-resistant pans reduce defects and maintenance needs. Optional Smart-Safe™ containment and inline PAT monitoring enhance safety and process control, adhering to GMP standards. Furthermore, the system utilizes an efficient quick-change mounting system and integral drain for rapid cleaning, ensuring minimal downtime and seamless integration into your lab’s workflow.

Benefits

  • Enhances product quality with precise and consistent coating applications.
  • Facilitates flexible batch processing to accommodate varying production needs.
  • Reduces cleaning time and contamination risk with rapid cleaning features.
  • Ensures compliance with pharmaceutical safety standards.
  • Streamlines R&D operations with easy process adjustability and real-time monitoring.

General


Applications
Nutraceuticals,Vitamins,Supplements,Pharmaceutical tablets
End products
Glucosamine tablets,Fish oil capsules,Herbal supplement tablets,Vitamin c chewable tablets,Probiotic supplements,Coated aspirin tablets,Multivitamin tablets,Calcium tablets,Vitamin d tablets,Dietary supplements
Steps before
Formulation Preparation,Granulation,Mixing
Steps after
Quality Control Testing,Tablet Sorting,Packaging
Input ingredients
film coating solution,sugar coating agents,solvent coating materials,tablets,active pharmaceutical ingredients
Output ingredients
coated tablets,finished product,film-coated tablets,sugar-coated tablets,solvent-coated tablets
Market info
Freund is known for its expertise in granulation and coating technology, supplying high-quality industrial equipment for pharmaceutical, chemical, and food industries. Renowned for innovation and reliability, Freund consistently delivers engineered-to-order solutions tailored to client needs.

Technical Specifications


Pan Sizes
0.5L,1.5L,2.5L,4L,6L,8L
Batch Range
10% to 100% Brim Volume
Coating Types
Film,Sugar,Solvent
Portability
Portable,Self-Contained Tabletop System
Mounting System
Quick-Change
Cleaning System
Integral Drain for Rapid Cleaning
Containment Option
Smart-Safe™ Containment Optional
PAT Monitoring
Inline PAT Monitoring Optional
Coating Thickness
Real Time Monitoring
Spray Gun Features
Anti-Bearding Spray Gun,Atomization,Spray Pattern Control
Control System
Color Touchscreen,Automatic (Recipe Driven) and Manual Modes
Process Control
Validatable
Data Handling
21 CFR Part 11 Data and Recipe Handling System

Operating Characteristics


Batch vs. continuous operation
Batch
Changeover time
Quick
Cleaning method
Integral Drain for Rapid Cleaning
Automation level
Automatic (Recipe Driven) and Manual Modes
Portability
Portable,Self-Contained Tabletop System
Processing capabilities
Film,Sugar,and Solvent Coating Available
Process flexibility
Flexible Processing Capabilities

Material Compatibility


Abrasion resistance
Abrasion Resistant Perforations
Cleanability
Sanitary Mirror-Smooth Finish Pan Interior
Density/particle size
Assumes 0.8 g/cc bulk density

Product type Characteristics


Type of Coating
Film,Sugar,Solvent

Physical Characteristics


Coating pan size
0.5L,1.5L,2.5L,4L,6L,8L
Machine footprint
Portable tabletop system
Coating pan type
Fully perforated interchangeable pans
Pan diameter
203 mm to 452 mm
Batch range (volume)
10% to 100% brim volume
Batch size (weight)
0.04 kg to 6.4 kg
Drain system
Integral drain for rapid cleaning
Pan interior finish
Sanitary mirror-smooth finish
Mixing baffles
Removable precision mixing baffles

Custom Options


Control panel type
Color Touchscreen
Automation level
Automatic (Recipe Driven) and Manual Modes
Integration possibilities
Inline PAT Monitoring Optional
Pan size customization
Fully Perforated Interchangeable Pans
Batch Range
10% to 100% Brim Volume