Tablet coater for batch sizes up to 250 liters
Enhance your tablet production process with high-speed coating solutions designed to optimize batch coverage and efficiency, ensuring consistent film and sugar-coated results on every run.
Coats Tablets, Micro-tablets, and Pellets
The SMARTCOATER 250 X•ONE from ACG is an engineered solution for pharmaceutical and nutraceutical manufacturers seeking rapid and precise tablet coating. It features a modular, automated design capable of processing up to 250 liters of tablets, micro-tablets, or pellets, ensuring efficient film and sugar coating applications. The high-performing spray-arm system, developed with Düsen-Schlick GmbH, optimizes bed coverage, minimizing in-process intervention and enhancing product consistency. Compatible with ATEX, GAMP 5, and 21 CFR Part 11 standards, this machine is equipped with ACG’s X•ONE command process control system for secure, intuitive operation. The integrated wash-in-place technology guarantees thorough, efficient cleaning, reducing downtime, while the lightweight nozzle design eases handling and maintenance. With its customizable settings and materials, including compliance with strict regulatory requirements, the SMARTCOATER 250 X•ONE offers robust support for large-scale, high-speed coating operations.
Benefits
- Enhances production speed and efficiency by accommodating large batch sizes up to 250 liters.
- Reduces cleaning times with advanced wash-in-place technology, ensuring safety and minimizing downtime.
- Ensures uniform coating quality with precise spray-arm control that adapts to different product requirements.
- Minimizes maintenance with lightweight, easy-to-handle components and anti-bearding nozzles.
- Maintains regulatory compliance with ATEX, GAMP 5, and 21 CFR Part 11 standards for quality assurance.
- Applications
- Pellets,Pharmaceutical tablets,Micro-tablets
- End products
- Microencapsulated drugs,Film-coated tablets,Enteric-coated tablets,Sugar-coated tablets,Nutraceutical pellets,Chewable tablets,Controlled-release tablets
- Steps before
- Formulation Mixing,Tablet Compression,Granulation,Drying
- Steps after
- Tablet Coating,Inspection,Packing,Labeling
- Input ingredients
- tablets,micro-tablets,pellets
- Output ingredients
- film-coated tablets,sugar-coated tablets,coated micro-tablets,coated pellets
- Market info
- ACG World is known for its expertise in manufacturing pharmaceutical and nutraceutical processing and packaging machinery, offering innovative equipment solutions and maintaining a strong reputation for quality and reliability in the global market.
- Tablet Coating Volume
- Min 25 L - Max 250 L
- Micro-tablet Coating Volume
- Min 75 L - Max 200 L
- Pellet Coating Volume
- Min 125 L - Max 200 L
- Batch Occupancy
- 10-100%
- Spray Nozzle Weight
- 800 g
- Automation
- Modular,automated and integrated
- Cleaning Technology
- Advanced wash-in-place (WIP)
- Process Control System
- X•ONE command process control system
- Compliance
- ATEX,GAMP 5,21 CFR Part 11
- Automation level
- Automatic / Semi-automatic / Manual
- Batch vs. continuous operation
- Batch
- Cleaning method
- CIP / Manual
- Energy efficiency
- Low kWh/kg/moisture
- CIP/SIP
- Advanced wash-in-place (WIP) technology
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Coating type
- Film / Sugar
- Batch Capacity
- Up to 250 liters
- Footprint
- Compact design
- Drum Design
- Smart aesthetic design
- Spray Arm
- High-performing design
- Discharge Method
- 100% tablet discharge
- Control panel type
- HMI with touch screen
- Integration possibilities
- SCADA/PLC systems
- Modular design
- Automated and integrated for tablet charging and discharging
- Spray nozzle design
- X•ONE 2.0 Spray Nozzle with Anti-Bearding Cap
- Wash-in-place (WIP) technology
- Advanced with optimum nozzle arrangement
- Batch occupancy flexibility
- 10-100%
- Command process control system
- X•ONE command process control system