Sterilization pilot systems for small batch heat treatment
Optimize product safety and quality in small batch production with precise heat treatment technology, ensuring consistent sterilization results and maintaining the integrity of diverse liquid formulations.
Sterilizes and Heat Treats Liquid Formulations
The Sterilization Pilot from ACTINI offers a reliable solution for pharmaceutical and food processing sectors, designed to precisely heat treat and sterilize liquids with varying viscosities. Utilizing ACTINI’s patented all-electric Actijoule technology, this aseptic tubular heat exchanger provides controlled temperature treatment from 60°C to 150°C, ensuring no risk of product degradation. With adjustable flow rates between 20 and 500 liters per hour, it suits a wide range of applications including product testing, sterilization validation, and shelf-life testing. Ideal for small batch production, it integrates seamlessly into R&D and pilot operations. Its dual pumping skid and semi-automatic operation optimize handling diverse viscosities. This system is available for rental or purchase, providing flexibility for in-house or on-site testing, complete with cycle management and CIP/SIP cycles for easy maintenance.
Benefits
- Enhances product quality consistency with precise temperature control.
- Offers flexible production capabilities for multi-product environments.
- Minimizes operational costs with energy-efficient all-electric technology.
- Facilitates quick setup and transition with semi-automatic operation.
- Ensures safe handling of diverse liquids through tailored pumping solutions.
- Applications
- Beverages,Sauces,Liquid formulations,Fine chemicals,Nutraceuticals,Biopharmaceuticals,Essential oils,Food products,Baby food,Plant-based milk,Pharmaceuticals
- End products
- Nutrient-enriched shakes,Infant formula,Dairy alternatives,Vitamin supplements,Aromatic concentrates,Plant-based milk variants,Protein solutions,Tomato paste,Fruit juices,Liquid syrups
- Steps before
- Product testing preparation,Product characterization setup,Raw material mixing,Viscosity adjustment
- Steps after
- Sterilization validation,Shelf-life testing,Packaging,Laboratory analysis
- Input ingredients
- variable viscosity products,products from 1 to 1,000 cP,products for sterilization,products for heat treatment
- Output ingredients
- sterilized products,heat-treated products,products with validated sterilization,products with controlled temperature treatment
- Market info
- Actini is known for its expertise in manufacturing advanced thermal treatment systems, notably for biowaste decontamination, ensuring biosafety and compliance with rigorous environmental standards. They hold a strong reputation for innovative and reliable engineered-to-order solutions.
- Flow rate
- 20–500 l/h
- Temperature range
- 60°C to 150°C
- Viscosity range
- 1 to 1,000 cP
- Pilot dimensions
- 1,610 x 980 x 1,770 mm
- Skid dimensions
- 1,300 x 500 x 1,310 mm
- Automation
- Semi-automatic
- Heating technology
- All-electric (ACTIJOULE)
- Pump types
- Centrifugal and volumetric
- Chambering time
- Adjustable
- CIP/SIP cycles
- Available
- Heat treatment capacity
- 20 to 500 liters per hour
- Adjustable flow rate
- 20 to 500 l/h
- Variable viscosity handling
- 1 to 1,000 cP
- Temperature range
- 60°C to 150°C
- Temperature control
- High precision
- Chambering time adjustment
- Yes
- CIP/SIP
- CIP / SIP cycles for asepsis
- Semi-automatic operation
- Yes
- Monitored and recorded cycle management
- Yes
- Dual pumping skid
- Centrifugal and volumetric
- Automation level
- Semi-automatic
- Denstiy/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine Footprint
- 1,610 x 980 mm
- Overall Dimensions including Tanks and Pumps
- 1,300 x 500 mm
- Height
- 1,770 mm
- Height of Skid
- 1,310 mm
- Adjustable Chambering Time
- 60°C to 150°C
- Adjustable Flow Rate
- 20 to 500 l/h
- Pilot Dimensions
- 1,610 x 980 mm
- Dual Pumping Skid
- Centrifugal and volumetric
- Integration capability
- Integration of a preparation tank for mixing and/or diluting
- Installation location flexibility
- Available at ACTINI site or customer site