Single-zone toasters for raw grain processing

Optimize your cereal and snack food production by achieving consistent toasting and heating with our precision-engineered 1-zone toasters, designed for efficient and reliable operation, while minimizing downtime and energy loss.

Toasts and Heats Grains and Cereals

The 1-Zone Toaster COF-338 and COF-1038 from Cerex AG are engineered to meet the demanding needs of food processing industries, such as breakfast cereal and snack food production. Designed with the latest advancements, these toasters incorporate a new multi-layer insulation system, enhancing thermal efficiency by reducing heat loss and maintaining optimal temperatures between 230-300°C. With heating options including electrical, natural gas, or LPG, they offer flexibility in operations to suit your plant’s energy needs.

The innovative Tube Sheet Removal System allows for easy external access, simplifying cleaning processes and minimizing downtime. This feature supports continuous high-speed operations, a vital requirement for processing up to 500 kg/h as required by high throughput manufacturing.

Constructed from durable stainless steel, the 1-Zone Toaster also integrates an efficient Particle Removal System (PRS), ensuring product purity and quality. Its design makes it ideal for producing a wide range of products, including cornflakes, granola clusters, and coated nuts. The COF-338 and COF-1038 models are perfect for food processing companies seeking a reliable and efficient solution in grain and cereal toasting operations.

Benefits

  • Enhances product consistency by maintaining precise temperature control.
  • Minimizes operational interruptions with easy-to-clean design, reducing downtime.
  • Increases energy efficiency through advanced insulation, lowering overall energy costs.
  • Supports flexible heating options to align with your facility's energy strategy.
  • Ensures product purity and quality with an efficient particle removal system.

General


Applications
Puffed products,Cereals,Bars,Nuts,Coated products,Granola,Instant food,Seeds,Müsli,Flakes
End products
Instant oatmeal,Cornflakes,Granola clusters,Almond flakes,Chia seeds,Müsli base flakes,Cereal bars,Chocolate-coated nuts,Expanded rice snacks,Crispies
Steps before
Flaking,Puffing,Granola Preparation,Coating
Steps after
Coating,Drying,Storage,Handling
Input ingredients
raw grain products,nuts,seeds
Output ingredients
puffed products,flakes,crispies,murmura,muesli,granola,bars,coated products,instant food
Market info
CEREX is known for specializing in the production of engineered-to-order (ETO) equipment, providing customized industrial solutions with a strong emphasis on innovation, quality, and customer satisfaction in niche market segments.

Technical Specifications


Capacity
Up to 200 kg/h
Capacity
Up to 500 kg/h
Temperature Range
230-300°C
Heating Method
Electrical heating
Heating Method
Natural gas or LPG heating
Material
Stainless steel
Design
Compact design
Design
Modern design
Insulation
Multi-layer insulation
Particle Removal System
Efficient PRS
Tube Sheet Removal System
Accessible from outside
Efficiency
High due to new design

Operating Characteristics


Working mechanism
Particle Removal System
Heating type
Electrical / Natural Gas / LPG
Temperature range
230-300°C
Capacity
Up to 500 kg/h
Insulation type
Multi-layer
Cleaning method
Tube Sheet Removal System
Compact design
Yes
Ease of operation
High

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Yes
Machine Material
Stainless steel
Insulation
Multi-layer insulation
Power Source
Electrical/Natural gas/LPG
Tube Sheet Removal System
External access

Custom Options


Heating method
Electrical / Natural gas / LPG
Particle Removal System
Efficient PRS
Temperature range
230-300°C
Capacity
Up to 500 kg/h
Design
Compact / Modern
Material
Stainless steel
Insulation
Multi-layer insulation