Rotary molder for softdough biscuits and shortbreads
For high output bakeries, achieve precise dough piece formation and rapid product changeover with this versatile rotary molder, engineered to streamline production of softdough biscuits and shortbreads.
Processes and Molds Dough for Consistent Biscuits
The high-capacity rotary molder from GEA is designed for bakery and confectionery manufacturers aiming for precision in dough forming and molding. This equipment stands out for its ability to maintain consistent dough weight through automatic belt tension and tracking, making it ideal for producing biscuits, cookies, and shortbread. With a customizable design, including tool-free mold changeover and the option for larger diameter forming rolls, it ensures smooth dough piece extraction and high-quality product output.
Applications span snacks, sweets, and bakery products, producing items such as digestive biscuits, chocolate chip cookies, and butter shortbread. It operates in continuous, high-speed, and automatic modes, integrating seamlessly with existing production lines via full servo-motor control and a user-friendly interface. The rotary molder reduces downtime with quick product changeovers and allows for optional accessories like egg wash distributors and sugar sprinklers. Compliance with the highest safety, hygiene, and sanitization standards ensures reliable operation and product quality.
Available in materials that meet food industry standards, GEA provides comprehensive engineering support and customization options tailored to specific production needs.
Benefits
- Ensures consistent product quality with precise dough weight and shape control.
- Minimizes production downtime with rapid tool-free mold changeovers.
- Enhances operational efficiency with high-speed, continuous production capability.
- Reduces labor costs through intuitive, user-friendly servo-motor controls.
- Meets stringent hygiene standards, ensuring safe and sanitary processing environments.
- Applications
- Cookies,Biscuits,Snacks,Shortbread,Sweets,Bakery products
- End products
- Oatmeal cookies,Jam-filled biscuits,Digestive biscuits,Chocolate chip cookies,Butter shortbread,Sugar cookies,Ginger snaps,Cheese crackers,Almond biscotti,Lemon shortbread
- Steps before
- Dough feeding,Mixing
- Steps after
- Baking,Cooling,Packing
- Input ingredients
- softdough,dough
- Output ingredients
- softdough biscuits,shortbreads,dough pieces
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Capacity
- High capacity
- Automation
- Full servo-motor control
- Mould changeover
- Tool-free
- Belt replacement
- Easy
- Forming rolls diameter
- Bigger
- Adjustment Interface
- User-friendly
- Recipe storage system
- Enabled
- Automation level
- PLC / SCADA
- Changeover time
- Fast
- Batch vs. continuous operation
- Continuous
- CIP/SIP
- Yes
- Cleaning method
- CIP / Manual
- Energy efficiency
- High
- Tool-free mould changeover
- Yes
- Belt tension and tracking
- Automatic
- Servo-motor control
- Full
- User-friendly interface
- Yes
- Machine footprint
- Compact design
- Forming roll diameter
- Bigger for high capacity
- Tool-free mould changeover
- Yes
- Belt replacement
- Quick and easy
- Discharge method
- Automatic belt
- Control panel type
- Full servo-motor control
- Customization options
- Brush or roller type egg wash distributor,sugar sprinkler,spray-type glazing unit
- Control System
- Full servo-motor control
- Operator Interface
- User-friendly interface
- Recipe Storage System
- Yes
- Mould Changeover
- Tool-free
- Belt Replacement
- Tool-free
- Accessory Integration
- Brush/roller type egg wash,sugar sprinkler,spray-type glazing,ink printer,topping machines