Rotary homogenizer for high shear mixing
Achieve precise homogenization of various viscosities with advanced rotor-stator technology, reducing processing time while ensuring the integrity of sensitive formulations.
Dispersion, Mixing, and Homogenizing Solutions
The DISPERMAT® SC4 dissolver from VMA-GETZMANN is engineered to transform complex dispersing tasks in fields ranging from agrochemicals to automotive coatings. It offers seamless integration into production lines, ensuring precise handling of high-viscosity materials. With a variable-speed motor, the SC4 dissolver efficiently reduces energy consumption, while its robust stainless-steel construction provides excellent chemical resistance. The dissolver is capable of processing up to 600 liters, making it ideal for large batches. Equipped with a PLC-controlled system, it allows for remote monitoring, enhancing automation and operational efficiency. Additionally, the unit supports customization of rotor-stator assemblies to meet specific production requirements, while its CIP system ensures quick and efficient cleaning.
Benefits
- Enhances production efficiency with precise particle distribution.
- Minimizes operational costs through energy-efficient motor technology.
- Provides robust resistance to corrosive chemicals, extending equipment lifespan.
- Allows seamless integration and remote operation with advanced PLC control.
- Facilitates quick cleaning and reduces contamination risk with CIP system.
- Applications
- Sealants, Road marking paints, Printing inks, Agrochemicals, Carbon materials, Ceramic products, Artists' paints, Automobiles, Cosmetics, Aerospace coatings, Conductive coatings, Adhesives, Food products, Special paints for wind turbines, Pharmaceutical ingredients, Architectural coatings, Batteries, Polishing agents
- End products
- Titanium dioxide white architectural coatings, Synthetic dyes for food, Automotive base coat paints, Solar cell conductive pastes, Lithium-ion battery slurries, Liquid fertilizers, Silicone elastomers, Lipstick pigment dispersions, Carbon black masterbatches, Nanoparticle drug carriers, Thermoplastic road marking paints, High-durability wind turbine top coats, Automotive clear coat paints, Diamond polishing suspensions, Ceramic glazes, Wall-emulsion architectural paints, Water-soluble plant protection products, Water-soluble seed treatments, Aerospace anti-corrosion coatings, Polyurethane wood sealants, Digital inkjet printing inks, Copper conductive inks, Artist oil paints, Epoxy adhesives, Ceramic tile inks
- Steps before
- Raw Material Mixing, Pre-Dispersing, Grinding, Material Feed Preparation
- Steps after
- Quality Control, Coating, Filling, Packaging, Storage
- Input ingredients
- raw materials, slurries, pigments, binders, emulsions, powders, solvents, chemical additives
- Output ingredients
- homogeneous mixtures, dispersed products, fine suspensions, uniform slurries, high-viscosity mixtures
- Market info
- VMA-Getzmann (Dispermat) is known for manufacturing high-quality dispersing, mixing, and milling equipment for laboratories and industrial settings, specializing in engineered-to-order (ETO) solutions with a reputation for innovation and precision.
- Capacity
- 30 – 2000 litres
- Power
- 0.3 – 55 kW
- Control
- CN / C / SC / PLC
- Compatibility
- ATEX
- Automation
- PLC-controlled
- Mixing Type
- Batch
- Viscosity
- Low–High
- Speed Range
- Variable
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Cleanability
- Easy
- Corrosive resistance (e.g. acids)
- Excellent
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- ATEX certification
- Zone 0/1/2 explosion protection
- CE marking
- Made in Germany
- Tank size
- 30 – 2000 litres
- Control panel type
- CN / C / SC / PLC
- Control panel type
- CN / C / SC / PLC
- Integration possibilities
- Modular quick-change systems
- Vacuum option
- DISPERMAT® vacuum design
- Explosion protection
- ATEX Zone 0/1/2