Rotary cooker for uniform steam heating in cereals production

Achieve consistent product quality in high-volume cereal processing with a rotary cooker designed for optimal steam heating, enhancing productivity and reducing processing time.

Cooks and Mixes Grains Efficiently

The Rotary Cooker from CEREX AG is engineered to enhance your food processing operations, particularly in the cereal and snack industries. This cooker distinguishes itself with a patented Bichsel system, ensuring uniform steam heating through its unique vessel geometry and steam admission process. The rotary cooker effectively handles continuous cooking, heating, and mixing of grains, making it ideal for producing cornflakes, granola clusters, muesli base flakes, and puffed rice snacks. With a capacity of up to 500 kg/h, it supports high-volume production while maintaining product quality, thanks to its pressure-controlled operation that optimizes cooking phases. Designed with process-optimized vessel geometry and an internal lid structure that prevents dead zones, it ensures consistent results and easy cleaning. Customizable with or without insulation, the cooker also offers low maintenance needs, making it a reliable choice for efficient, high-speed production lines in food processing facilities.

Benefits

  • Enhances productivity by processing up to 500 kg/h with fewer units.
  • Ensures uniform heating, improving product uniformity and quality.
  • Reduces operational costs through low maintenance requirements.
  • Optimizes cooking phases with programmable control for precise processing.
  • Facilitates easy integration and seamless cleaning into existing production lines.

General


Applications
Murmura,Snacks,Puffed products,Cereals,Nuts,Bars,Coated products,Granola,Instant food,Seeds,Breakfast cereals,Müsli,Flakes,Crispies
End products
Muesli base flakes,Rice crispies,Instant oatmeal,Cornflakes,Granola clusters,Roasted seeds,Granola bars,Roasted nuts,Soy protein snacks,Murmura puffed rice,Coated almonds
Steps before
Flaking,Puffing,Granola Mixing
Steps after
Coating,Drying,Storage,Handling,Packing
Input ingredients
Output ingredients
Market info
CEREX is known for specializing in the production of engineered-to-order (ETO) equipment, providing customized industrial solutions with a strong emphasis on innovation, quality, and customer satisfaction in niche market segments.

Technical Specifications


Volume
2700 liters
Pressure
up to 4.5 bar
Throughput
up to 500 kg/h
Pressure control
Pressure-controlled or pressure/temperature-controlled
Vessel geometry
Process-optimized
Lid design
Optimized internal geometry for preventing dead zones
Mixing,cooking phases
Various phases can be programmed
Cleaning method
Easy to clean
Insulation
With or without insulation
Maintenance
Low maintenance

Operating Characteristics


Working mechanism
Steam heating
Integrated steps
Mixing and cooking phases
CIP principles
Easy to clean
Batch vs. continuous operation
Batch
Process optimization
Pressure/temperature controlled
Loading efficiency
Maximized vessel loading
Dead zone prevention
Optimized internal geometry
Automation level
Programmable phases

Material Compatibility


Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
Stainless steel
Biological compatibility
Food-grade materials

Physical Characteristics


Volume
2700 liters
Pressure
up to 4.5 bar
Throughput
up to 500 kg/h

Custom Options


Control system
Pressure-controlled or pressure/temperature-controlled
Process phases
Various mixing and cooking phases programmable
Insulation
With or without insulation