Pulsed electric field treatment for roots, tubers, and fruits

Enhance your production line with advanced pulsed electric field technology, ideal for efficiently processing high volumes of tubers, vegetables, and fruits. Achieve uniform product softening and cutting precision, while reducing energy and oil consumption, leading to improved quality and innovative product possibilities.

Processes and Softens High-Volume Food Products Efficiently

The Elea PEF Advantage Belt System series, manufactured in Germany by Elea Technology, is a high-capacity solution tailored for efficient processing of various food and beverage products. It employs pulsed electric fields to soften and prepare vegetables, roots, and fruits, optimizing them for cutting and subsequent processing stages. With models like the B 10, B 100, and the new B 1000-850, the system is designed to handle up to 100 tons per hour, making it ideal for high-volume operations in industries such as potato processing, vegetable preparation, and juice production.

This energy-efficient system reduces energy and oil consumption by up to 90%, replacing traditional blanching methods with low-temperature processing that enhances product quality and texture. The continuous treatment belt ensures uniform treatment across all product types, whether solid, liquid, or slurry, resulting in smooth cuts, reduced breakage, and improved drying processes.

Elea’s PEF Advantage Belt systems are fully automated with 24/7 operation capability and integrate seamlessly into existing production lines. They feature PLC control with options for remote monitoring, thus offering ease of operation and maintenance. Constructed from high-quality stainless steel, these systems are designed for durability and easy sanitation, meeting CE and FDA standards. Customization is available to meet specific production needs, supported by Elea’s expert engineering team, ensuring that each system is tailored to deliver optimal performance.

Benefits

  • Enhances product quality and reduces waste with uniform softening and cutting.
  • Saves energy and resources by replacing traditional blanching, reducing energy and water usage by up to 90%.
  • Increases operational efficiency with continuous, high-capacity processing of up to 100 tons per hour.
  • Decreases oil absorption in fried snacks, improving product texture and reducing health concerns.
  • Facilitates seamless production integration with full automation and remote monitoring capabilities.

General


Applications
Olive oil,Wine,Dairy products,Potato chips,Vegetables,Juices and smoothies,Veggie chips,French fries
End products
Extra virgin olive oil,Yogurt,Smoothie packs,Potato crisps,Fruit juice blends,Mixed vegetable cuts,Red wine,Vegetable crisps,Cheese varieties,White wine
Steps before
Sorting,Washing,Peeling
Steps after
Slicing,Cutting,Frying,Drying,Packaging
Input ingredients
roots,tubers,fruits,vegetables,potatoes,potato-water mixture,liquid foods,olive oil,wine,yeast,dairy products
Output ingredients
french fries,potato chips,veggie chips,dried fruits,dried vegetables,juices,smoothies
Market info
Elea Technology is known for pioneering pulsed electric field (PEF) technology, enhancing food processing efficiency and quality. Its expertise lies in innovative solutions that improve texture and shelf life, establishing a reputable presence in the food and beverage industry.

Technical Specifications


Capacity
Up to 100 t/h
Cooling
Air and water cooled
Power Supply
400/415 V,50 Hz,(3Phase/Ground),100 A
Water Management
Automated level control,overflow channel,automated drain valve,water conductivity and temperature measurement
Compressed Air Usage
6 bar
Automation
Compatible with any standard processing control system,PLC and remote control capable
Electrodes
Stainless steel
Material
Stainless steel cabinet

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Inline Continuous
CIP/SIP
CIP 121°C
Changeover time
Quick and Easy
Energy efficiency
High,reduces energy consumption by 90%
Cleaning method
CIP
Total Control
Compatible with any standard processing control system
24/7 Operation
Yes,robust build ensures low maintenance
Remote Control
Yes,can link to factory SCADA system
Maintenance
Low maintenance,annual inspection recommended
Customisation
Fully customisable and scalable

Material Compatibility


Abrasion resistance
Stainless steel construction
Biological compatibility
Food-grade materials (CE and FDA listed)
Cleanability
Easy access for cleaning
Corrosive resistance (e.g. acids)
Stainless Steel 1.4301 or higher
Density/particle size
Uniform treatment ensures compatibility

Product type Characteristics


Agglomeration risk
Low

Physical Characteristics


Machine Footprint
Dependent on system
Material
Stainless steel
Cooling Method
Air and water cooled
Belt Type
Continuous Treatment Belt
Capacity
Up to 100 t/h
Water Management
Automated level control,overflow channel,automated drain valve
Electrodes
Stainless steel
Power Supply
Supplied from generator
Compressed Air Requirement
6 bar
Drain Valve
DN150 Flange

Custom Options


Control panel type
Compatible with SCADA or any factory control system
Integration possibilities
Full integration and remote access
Customisable design
Fully customizable according to client needs,e.g.,split belt options
Scale and capacity tailoring
Scalable from 0-7.5 t/h to 100 t/h
Software programming
Tailored software to meet client requirements