Precise starter culture dosage system for dairies

Ensure precise integration of starter cultures into your cheese production process, enhancing consistency and reducing manual labor.

Accurately Doses and Mixes Whey Cultures

The Impianti dosaggio siero innesto from Progema Engineering is engineered to enhance the precision and efficiency of whey culture dosing in cheese production. This equipment leverages a flexible dosing process, suitable for manual and semi-automatic operations, that allows accurate addition of whey cultures into milk lines, ensuring uniform mixing before processing into various cheeses. It’s designed for diverse dairy applications, producing mozzarella, ricotta, and a range of specialty cheeses like Parmigiano Reggiano and Gorgonzola.

The system features an inductive magnetic flow meter for precise volume control and integrates with existing dosing setups, eliminating the need for manual intervention. Utilizing a PC-based supervisory control, it allows for remote monitoring and automated sequencing to optimize throughput and mixture consistency. The system supports capacity demands across small and large-scale productions and facilitates integration with other units like fermenters and storage tanks. Constructed with durable materials fit for dairy operations, it is designed to meet industry standards, ensuring reliable performance and minimal maintenance. Its compatibility with CIP systems ensures quick, contamination-free cleaning to maintain hygiene and product integrity.

Benefits

  • Enhances product consistency through precise, automated dosing.
  • Reduces manual labor and potential for error with remote monitoring.
  • Integrates seamlessly into existing production lines, optimizing workflow.
  • Supports high sanitation standards with CIP-compatible cleaning.
  • Increases operational efficiency while maintaining product quality across various cheese types.

General


Applications
Lactose-based products,Dairy products,Cheese production
End products
Yogurt,Mascarpone,Feta,Mozzarella,Cheddar,Parmigiano reggiano,Brie,Ricotta,Taleggio,Gouda,Whey protein concentrate,Lactose-free milk,Grana padano,Quark,Gorgonzola,Pecorino,Stracchino
Steps before
Milk Collection,Milk Standardization,Milk Pasteurization
Steps after
Cheese Aging,Cheese Packaging,Quality Control
Input ingredients
siero innesto,latte
Output ingredients
latte siero innesto dosato
Market info
Progema by Omnia Technologies is known for manufacturing custom-engineered industrial equipment, with a reputation for innovative solutions and reliable engineering, catering to diverse industrial needs with precision and commitment to quality and performance.

Technical Specifications


Accuracy
High precision magnetic flowmeter
Automation
PLC-controlled with remote operator control
Dosing type
Automated inline dosing
Flow Control
Remote pump control via radio controller
Software Integration
Supervisory PC software for volume setting
CIP integration
Compatible
Flexibility and Adaptability
Flexible tubing for manual operation in small to medium-sized facilities
Process Control
Pre-mixing before final processing
System Configuration
In-line dosage system

Operating Characteristics


Automation level
Manual / PC supervisore
Batch vs. continuous operation
Inline Continuous
CIP/SIP
CIP principles for cleaning
Integrated steps
Dosaggio contemporaneo con latte
Working mechanism
Manual and radiocomando for dosing

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Customizable
Dosage method
Manual / Automated
Tubing type
Flexible
Control method
Remote-controlled
Measurement system
Magnetic-inductive counter
Control panel type
PC Supervisory Control
Pump type
Dosing pump

Custom Options


Control panel type
PC supervisor
Integration possibilities
Radio control for pump operation
Piping system
Flexible tubing
Metering system
Magneto-inductive flow meter