Polynode technology for enhanced dairy separation
Achieve higher separation efficiency and capacity with innovative disc technology, reducing energy and water consumption while enhancing the performance of your dairy and beverage production lines.
Enhances Separation and Skimming Efficiency
The Tetra Pak® Separator H80 is engineered to revolutionize dairy and beverage production with its cutting-edge polynode disc design. This separator excels in enhancing separation efficiency while boosting throughput, making it ideal for dairy producers, food manufacturers, and beverage companies. Capable of processing up to 80,000 liters per hour, it ensures an efficient skimming and clarification process for both traditional dairy products like milk and innovative plant-based alternatives.
Utilizing a compact disc stack, the H80 accommodates more separation surface, which translates to superior performance in impurity removal for products such as UHT milk, clarified juices, and ice cream mixes. This equipment supports continuous, automated operation with integration capabilities that fit seamlessly into existing production lines.
Energy consumption is optimized, resulting in a reduced environmental footprint. Constructed with food-grade materials, it offers durability and compliance with industry standards. Maintenance is streamlined with its modular design and Clean-In-Place (CIP) capabilities, ensuring minimal downtime. For custom processing needs, Tetra Pak provides engineering support to tailor the separator to specific requirements.
Benefits
- Increases processing capacity significantly with enhanced separation efficiency, enabling higher production rates.
- Reduces operational costs through optimized energy and water usage, contributing to lower environmental impact.
- Ensures product quality and consistency, vital for producing low-fat dairy and clear juices.
- Seamlessly integrates into existing production lines, supporting continuous and automated processing.
- Simplifies maintenance with modular design and CIP capabilities, minimizing downtime.
- Applications
- Food,Nectar,Still drinks,Cheese,Plant-based products,Other beverages,Powder,Ice cream,Juice,New food,Dairy
- End products
- Nectar with improved separation efficiency,Low-fat and fat-free dairy products,Milk skimmed for low-fat varieties,Cheese types including cheddar and semi-hard varieties,Flavored milk drinks,Cheese milk treated for spore reduction,Clarified fruit juices for enhanced transparency,Fermented dairy products like yogurt,Specialty ice creams like gelato,Whey protein recovery in dairy production,Juice processing for clear and pulpy varieties,Plant-based milk alternatives,Ice cream mixes for various flavors,High-capacity milk processing in dairy plants,Uht milk for extended shelf life,Powdered dairy products like milk powder,Still drinks with minimized impurities,Plant-based protein powders,Butter and cream production with high skimming efficiency
- Steps before
- Milk Pre-treatment,Spore Removal,Clarification
- Steps after
- Milk Standardization,Packing,Dairy Processing
- Input ingredients
- milk,cheese milk,whey,juice,nectar,still drinks,cream,yoghurt,fermented dairy,plant-based products,spore-containing milk
- Output ingredients
- skimmed milk,clarified milk,standardized milk,dairy products,fat-reduced products,spore-free milk
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 60,000 l/h for milk skimming
- Capacity
- Up to 80,000 l/h for milk standardization
- Efficiency
- Higher separation efficiency
- Energy Consumption
- Reduced per liter product
- Water Consumption
- Reduced per liter product
- Node Size
- Smaller
- Disc Count
- Increased due to smaller nodes
- Surface Area
- Increased separation surface
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Disc Shape
- One-piece polynode discs
- Disc Size
- Varies by model
- Node Size
- Smaller nodes
- Stack Design
- Revolutionary disc stack design
- Footprint Size
- Compact footprint
- Material
- Stainless steel (assumed)
- Discharge method
- Automated and manual options