Pilot-production freeze dryers for diagnostic kits and tissue banking

Optimize your freeze-drying process with compact, scalable lyophilizers designed for precise moisture control, perfect for pilot and small-scale batch operations.

Processes Moisture Removal in Pharmaceutical and Diagnostic Products

The VirTis Ultra Pilot Freeze Dryer from Scientific Products is a highly adaptable solution designed for precise lyophilization applications across industries. Specially engineered for pharmaceutical and life sciences, it supports a wide range of end-products, including ELISA kits and oncology drugs. This freeze dryer leverages customizable shelf and condenser configurations to accommodate both bulk and stoppering needs, with an impressive temperature range down to -85ºC that efficiently handles moisture removal in diverse environments. Compact yet powerful, it integrates seamlessly into pilot and small-scale operations with options for Merlin or LyoS 2.0™ control systems to ensure precise process management. Constructed with chemical-resistant 316 stainless steel for durability, it meets compliance and quality standards essential for laboratory and processing departments. Its design supports easy cleaning and maintenance, featuring a front-facing vacuum pump and a smooth-wall condenser for reduced turnaround time. With its space-saving mobile design, the VirTis Ultra Pilot provides flexibility and precision critical to your production line.

Benefits

  • Enhances workflow efficiency with quick defrosting and cleaning, minimizing downtime.
  • Adapts to specific production needs with customizable configurations for shelves and condensers.
  • Ensures product integrity with precise temperature controls down to -85ºC.
  • Saves valuable lab space through its compact, mobile design.
  • Facilitates easy maintenance and operation with front-facing vacuum pump access.

General


Applications
Bulk liquids,Active pharmaceutical ingredients (api),Vials,Tissue banking,Serum bottles,Collagen nutraceuticals,Diagnostic kits
End products
Intravenous saline solution,Collagen peptides,Oncology drugs,Albumin serum,Plasma samples,Vaccine vials,Elisa kits
Steps before
Formulation,Filling
Steps after
Packing,Labeling
Input ingredients
diagnostic kits,96 well plates,tissue samples,serum bottles,vials,bulk liquids,collagen nutraceuticals,active pharmaceutical ingredients (API)
Output ingredients
freeze-dried diagnostic kits,freeze-dried tissue samples,freeze-dried serum,freeze-dried vials,freeze-dried bulk powders,freeze-dried collagen products,freeze-dried pharmaceutical APIs
Market info

Technical Specifications


Condenser Temperature
-85ºC
Shelf Temperature
-70ºC
Condenser Capacity
35L and 50L
Shelf Configuration
Up to 15 shelves
Control System
Merlin or LyoS 2.0™
Vacuum System
Front facing vacuum pump
Construction Material
Chemical-resistant 316 stainless steel
Footprint
Narrow footprint for cleanroom
Automation Level
Configurable
Operating Temperature
Multiple shelf temperature options
Defrost/Cleaning System
Easy defrost/clean smooth-wall condenser

Operating Characteristics


Automation level
Merlin or LyoS 2.0™ control system
Batch vs. continuous operation
Batch
CIP/SIP
Easy defrost/clean smooth-wall condenser
Shelf temperature range
-70°C to ambient
Condenser temperature range
-85°C to ambient
Flexibility
Configurable control,shelf,and condenser configurations
Changeover time
Minimized with smooth-wall design
Manual or automated stoppering
Available

Material Compatibility


Corrosive resistance (e.g. acids)
Chemical-resistant 316 stainless steel
Cleanability
Smooth-wall condenser for easy cleaning

Physical Characteristics


Compact footprint
Free-standing,narrow footprint
Condenser capacity
35L or 50L
Control Panel Type
Merlin or LyoS 2.0™ control system
Shelf configuration
Up to 15 shelves
Material
Chemical-resistant 316 stainless steel
Design
Mobile,free-standing
Temperature range
Shelf
Condenser
down to -85ºC
Footprint suitability
Cleanroom installation

Custom Options


Control system options
Merlin / LyoS 2.0™
Shelf configuration
Up to 15 shelves
Condenser configurations
35L / 50L capacity
Defrost system
Easy defrost
Shelf temperature
As low as -70ºC
Condenser temperature
Down to -85ºC
Shelf and condenser surface ratio
High ratio for low moisture applications
Shelf material
Chemical-resistant 316 stainless steel
Stoppering option
Available
Footprint options
Narrow for cleanroom installations