Pilot freeze dryer for laboratory and small-scale production
Achieve precise temperature and vacuum control for consistent freeze-drying results, ideal for transforming raw samples into stable, long-lasting end-products.
Freeze-Dries and Stabilizes Biological and Pharmaceutical Materials
The VirTis Genesis Pilot Freeze Dryer from Scientific Products is designed to enhance your laboratory research and small-scale production with reliable freeze-drying capabilities. Its compact, mobile design allows easy integration into your workspace. Featuring a full-color touchscreen and ethernet compatibility, it’s equipped for streamlined workflows and precise control of temperature and vacuum parameters. Ideal for applications like bone/tissue engineering, serum bottle lyophilization, and bulk analysis of plant materials, the Genesis Pilot supports a variety of product types, including solids, liquids, and cakes.
With configurable options, including manual or automated controls, it aligns with 21 CFR Part 11 requirements for pharmaceutical processes. Engineered with robust 316L stainless steel chambers and shelves for chemical resistance, it offers up to six shelves and a -70°C to -85°C temperature range for diverse freeze-drying needs. The quick defrost smooth-wall condenser minimizes downtime between cycles, and the front-facing vacuum pump facilitates easy maintenance. Customize its configuration to fit specific application requirements and benefit from the commitment to quality that matches industrial lyophilizers in performance.
Benefits
- Enhances efficiency with precise temperature control, ensuring consistent product quality.
- Reduces operational costs with customizable automation options tailored to specific scale-up needs.
- Facilitates minimal downtime with an easy defrost condenser and accessible vacuum pump.
- Enables compliance with pharmaceutical industry standards, including 21 CFR Part 11.
- Provides robust chemical resistance through high-quality 316L stainless steel components.
- Applications
- Bulk products for analysis,Plant material,Organic tissue,Vials,Development,Waste products,Serum bottles,Laboratory research,Diagnostic kits,Bone/tissue engineering
- End products
- Freeze-dried bio-waste,Tissue samples,Tissue scaffolds,Herbal extracts,Pharmaceutical vials,Dehydrated plant cells,Bone graft materials,Lyophilized serum,Diagnostic reagents
- Steps before
- Sample Preparation,Formulation
- Steps after
- Product Packaging,Quality Assurance
- Input ingredients
- research samples,diagnostic kits,bone tissue,96 well plates,serum bottles,vials,bulk plant material,organic tissue,waste products
- Output ingredients
- freeze-dried samples,lyophilized diagnostic kits,lyophilized bone tissue,freeze-dried 96 well plates,lyophilized serum bottles,freeze-dried vials,processed bulk plant material,lyophilized organic tissue,processed waste products
- Market info
- Refrigeration control
- Shelf temperatures as low as -70°C
- Condenser temperature
- Up to -85°C
- Shelves
- Up to six shelves
- Vapor port diameter
- Standard 4-inch diameter
- Shelf temperature uniformity
- Precise control
- Vacuum level control
- Precise control
- Defrost system
- Easy defrost smooth-wall condenser
- Automation
- Automated control with cGMP data monitoring
- 21 CFR Part 11 compliance
- Automation applications available
- Material
- 316L stainless steel
- Automation level
- Manual / Automated with touchscreen,ethernet
- Batch vs. continuous operation
- Batch
- Cleaning method
- Manual / CIP for cleanroom applications
- Scale-up capability
- Research to full scale production
- Temperature range
- Condenser
- Versatility
- Over 100 flexible configurations
- Customizable configuration
- Manual to automated controls
- Downtime minimization
- Front-facing vacuum pump for easy maintenance
- Corrosive resistance
- Yes
- Cleanability
- Yes
- Biological compatibility
- Yes
- GMP Compliance
- cGMP
- FDA Compliance
- 21 CFR Part 11
- Compact footprint
- Free-standing mobile design
- Control panel type
- Full-color touchscreen display
- Discharge method
- 4-inch diameter vapor port
- Shelf number
- Up to six shelves
- Shelf temperature range
- As low as -70°C
- Condenser temperature range
- To -85°C
- Material
- Chemical resistant 316L stainless steel
- Control panel type
- Full-color touchscreen display
- Integration possibilities
- Ethernet compatibility
- Refrigeration control
- Shelf temperature as low as -70°C
- Condenser temperature
- To -85°C
- Shelf configurations
- Up to six shelves
- Data monitoring and automation applications
- cGMP,21 CFR Part 11 requirements
- Design for cleanrooms
- Specific cleanroom design available
- Chamber material
- 316L stainless steel
- Stoppering configurations
- Available
- Vapor port size
- Standard 4-inch diameter
- Vacuum pump
- Front-facing for easy maintenance