Oxygen and leakage detection in Map packaging

Ensure enhanced food safety and reduce waste with precise oxygen and leak detection integrated into thermoforming packaging processes, maintaining product integrity and freshness throughout production.

Oxygen and leakage detection in Map packaging
Great for making:
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Monitors Oxygen Levels and Detects Leaks

GEA’s LeakCheck and OxyCheck systems provide a unique solution for automated in-line quality control of modified atmosphere packaging (MAP). These systems are integrated into thermoforming packaging machines, using non-invasive fluorometric sensors to precisely monitor residual oxygen levels and ensure package integrity. Designed for industries such as meat processing, dairy, bakery, and meat substitutes, they seamlessly test all packages post-sealing, ensuring efficient production without waste. GEA LeakCheck applies air pressure stress tests to detect leaks, whereas OxyCheck provides a comprehensive oxygen level analysis, ensuring each package meets specifications. Operational at high speeds, these systems help continuous production lines maintain high standards without compromising throughput, while saving time and material by eliminating manual and invasive checks. Additionally, with the GEA CombiPick system for sorting, non-compliant packages are effortlessly removed, enhancing overall line efficiency.

Benefits

  • Enhances product quality by ensuring all packages meet oxygen and integrity specifications.
  • Reduces material waste with non-invasive testing that leaves packaging intact.
  • Increases production efficiency by eliminating manual inspections and minimizing downtime.
  • Boosts food safety by providing comprehensive testing for 100% of MAP packages.
  • Streamlines operations with automated rejection of defective packages, reducing labor costs.

General


Applications
Meat products,Meat substitutes,Food products,Bakery products,Dairy products
End products
Cream cheese tubs,Glazed donuts,Cheddar cheese slices,Greek yogurt cups,Vegan hot dogs,Plant-based burger patties,Macaroons,Vacuum-sealed bacon,Croissants,Marinated chicken breasts,Whole grain sandwich bread,Bratwurst sausages,Sliced ham,Tofu blocks
Steps before
Form-fill-seal process,Sealing station
Steps after
Sorting,Packing,Automatic rejection of defective packages
Input ingredients
food products,meat,meat substitutes,dairy products,bakery products,MAP packs,thermoforming packaging machines
Output ingredients
leak-free MAP packs,correct O2 content packs,defective package rejections,food products in MAP packs
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Oxygen Content Measurement Accuracy
High precision,using fluorescent sensor-sensitive spot
Non-invasive Detection
Based on fluorescent sensor-sensitive spots
Automation
Automatic testing and sorting with GEA CombiPick
Production Monitoring
100% process monitoring of all MAP packs
Integration
Fully integrated with thermoforming machines
Leak Detection Method
Compressed air pressure stress test
Sorting System
GEA CombiPick automatic single pack selector
Residual Oxygen Control
Full control of residual O2 content in MAP packs
Package Integrity Check
In-line quality control for MAP packages
Re-check System
Second oxygen test after stress test
Detection Accuracy
Accurate determination via sensor spot fluorescence
Handling Capability
Handles all MAP packs produced in line
Sensor Technology
Fluorescent properties of special material
Automation Level
Automated oxygen/leakage inspection

Operating Characteristics


Automation level
Fully Automatic
Integration with Thermoforming
Fully Integrated
Inspection Method
Non-Invasive
Oxygen and Leakage Detection
Automated in-Line
Production Monitoring
100% Process Monitoring
Quality Assurance Type
Non-Invasive Quality Control
Package Rejection
Automatic
Inspection Type
Fluorescent Sensor-Based
Oxygen Content Control
Residual Oxygen Control
Stress Testing
Compression Air Pressure

Material Compatibility


Oxygen permeability
Low permeability required
Cleanability
Non-invasive,maintains integrity
Film integrity
High strength thermoformable films
Sensor-sensitive material
Fluorescent spots
Corrosion resistance
Resistant to typical food packaging environments
Gas barrier properties
Effective MAP application

Product type Characteristics


MAP Packaging Compatibility
Thermoformed food packs
Package type
Meat,dairy,bakery
Stress testing
Compressed air pressure application

Physical Characteristics


Control panel type
GEA OxyCheck with Control Panel
Discharge method
Automatic rejection of defective packages

Custom Options


Control panel type
Integrated with GEA OxyCheck
Integration possibilities
Fully integrated with thermoforming packaging machines
Equipment Groups
Form fill seal machines Quality control systems Sensors Thermoforming packaging machines
Product Groups
Bakery Dairy Food Meat
Processes
Inspection Measurement & Control Measuring Monitoring Packing Sampling Sorting Testing