Oxygen and leakage detection in Map packaging
In the food packaging industry, ensuring the integrity and residual oxygen levels of modified atmosphere packaging (MAP) is crucial for product safety and shelf life. Traditional methods often involve random sampling and are invasive, leading to unnecessary waste and inefficiencies.
Ensure accuracy and safety in Map packaging
The GEA LeakCheck and OxyCheck systems from GEA are non-invasive in-line quality control solutions designed to verify the O2 content and integrity of MAP packs. These systems utilize a unique sensor spot technology that fluoresces under an optical sensor to accurately measure oxygen levels. When integrated with GEA thermoformers, they make it possible to conduct 100% inspection of all produced packs without any loss of product or packaging material. The process includes initial O2 measurement, a stress test with applied air pressure, and a secondary O2 measurement to detect potential leaks. Packages with incorrect oxygen levels or leaks are automatically rejected with systems like the GEA CombiPick, ensuring only compliant products proceed to market. This automated, efficient process enhances food safety and significantly reduces labor costs and waste. Applicable to various food products such as meat, dairy, and bakery items, it is a reliable solution for modern packaging challenges.
Benefits
- Automatic testing of all MAP packs, ensuring no sampling bias
- Non-invasive quality control preserving both food and packaging
- Elimination of manual testing, reducing labor costs
- Automatic rejection of defective packages, enhancing production efficiency
- Increased food safety through comprehensive monitoring