Molding equipment for provolone and caciocavallo cheese

Optimize your cheese production with advanced molding equipment, designed to ensure precise shaping, efficient throughput, and consistent temperature control for premium provolone and caciocavallo cheeses. This solution enhances operational efficiency and product quality in high-speed, continuous processing environments.

Molds and Shapes Provolone and Caciocavallo Cheese

The GEA molding machine, engineered for cheese manufacturers, is designed for precise and efficient molding of provolone and caciocavallo cheeses. It features multiple molding sections and PLC control, enhancing automation and process integration. With a production capacity of up to 1,200 kg/hour for provolone and 600 kg/hour for caciocavallo, the machine uses servo-motor drives to offer precise speed and auger control. Its electrically controlled, water-heated jackets maintain optimal temperatures, while pneumatic systems expertly handle cutting and product displacement. All contact surfaces are Teflon coated to ensure hygiene and facilitate easy cleaning. With options for 2- or 4-molding section configurations, it supports diverse production needs and complies with stringent safety standards.

Benefits

  • Enhances production efficiency by molding up to 1,200 kg/hour, minimizing bottlenecks.
  • Facilitates consistent cheese quality with precise temperature and speed controls.
  • Lowers operational costs with a water recycling system and energy-efficient servo-motor drives.
  • Meets stringent hygiene standards with Teflon-coated contact surfaces and easy-to-clean design.
  • Increases workplace safety with comprehensive mechanical and electromechanical protections.

General


Applications
Food processing,Dairy products,Cheese
End products
Caciocavallo cheese,Provolone cheese
Steps before
Milk collection,Curd formation,Curd cutting,Heating and stretching
Steps after
Cooling,Brining,Aging,Packaging
Input ingredients
pasta filata cheese curds,milk
Output ingredients
provolone cheese,caciocavallo cheese
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Capacity for Provolone Cheese
Up to 1,200 kg/h
Capacity for Caciocavallo Cheese
600 kg/h
Automation
PLC-controlled
Speed Variation Control
Mechanical
Temperature Maintenance
Electrically controlled water-heated jackets
Product Size Control
Adjustable height and speed of carousel rotation
Molding Sections
Multiple available
Pneumatic System
Product ejection and cutting blades operation

Operating Characteristics


Automation level
PLC-controlled
Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual
CIP/SIP
CIP 121°C / SIP 135°C

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Control panel type
PLC-controlled
Feed method
Servo-motor driven augers
Discharge method
Pneumatic unit
Jacket type
Water-heated
Product contact surfaces
Teflon coated
Auger dismantling
Easily dismantled
Mold section configuration
2- and 4-section available

Custom Options


Control System
PLC Control
Drive Type
Servo-motor with Speed Variation
Molding Sections
2- and 4-molding sections
Molding Capacity
1200 kg/h for provolone,600 kg/h for caciocavallo
Mold Configuration
Automated Cylindrical Molding
Temperature Control
Water-Heated Jackets