Modular cleanroom panel systems

Transform your cleanroom projects with modular panel systems that streamline installation and offer precise control over environmental parameters like airflow and filtration, ensuring compatibility with stringent standards and reducing project timelines.

Controls Environmental Conditions in Cleanrooms

Fabtech Technologies’ Modular Cleanroom Panel Systems epitomize adaptable and energy-efficient cleanroom solutions for the pharmaceutical, biotech, and healthcare sectors. Engineered to cGMP standards, these cleanrooms utilize prefabricated, scratch-resistant materials ensuring swift installation and minimal on-site fabrication. The panels, available in various insulation types like PUF, PIR, and Rockwool, offer densities ranging from 40 to 144 kg/m3, catering to specific project needs.

These systems excel in regulating airflow, temperature, humidity, and pressure, crucial for producing sterile injectable drugs, biopharmaceuticals, medical devices, and more. Fabtech’s design includes flush-fitted factory-installed windows and utility cavities for seamless integration of electrical and mechanical components, enhancing operational efficiency.

Incorporating Fabtech’s cleanroom systems into your facility facilitates compliance with stringent standards like BS 476 part b and Dubai Civil Defence fire ratings, ensuring safety and reliability in controlled environments. Custom-engineering options and engineering support make these systems versatile, allowing modification and reconfiguration to align with evolving operational demands.

Benefits

  • Accelerates installation and setup, minimizing production downtime.
  • Enhances energy efficiency, reducing operational costs.
  • Offers flexible design for easy reconfiguration to meet evolving operational needs.
  • Ensures environmental control, maintaining product sterility and quality.
  • Complies with international safety and fire regulations, ensuring workplace safety.

General


Applications
Water treatment systems,Air handling systems,Cleanroom projects,Process systems,Healthcare,Biotech,Pharmaceuticals
End products
Sterile injectable drugs,Medical devices,Iv bags,Water for injection (wfi),Air purification filters,Biopharmaceuticals,Pre-filled syringes,Laboratory reagents,Diagnostic kits,Surgical instruments,Active pharmaceutical ingredients (apis)
Steps before
Design,Preparation,Modular Construction,Customization
Steps after
Installation,Validation,Calibration,Testing,Certification
Input ingredients
prefabricated panels,scratch-resistant materials,PUF insulation,PIR insulation,Rockwool insulation,factory-installed windows,utilities,electrical outlets,lighting,air return,mechanical components
Output ingredients
modular cleanroom systems,wall panels,walkable ceiling panels,non-walkable ceiling panels,risers,doors,view panels,covings,controlled airflow,regulated pressure,temperature control,humidity control,filtration
Market info

Technical Specifications


Energy Efficiency
Energy efficient
Compliance
cGMP standards
Material Type
Scratch-resistant materials
Panel Density
PUF
PIR
48 kg/m3
Rockwool
96,120,144 kg/m3
Fire Rating
2 hour fire rating
Installation Method
Prefabricated and factory engineered
Insulation Type
PUF,PIR,Rockwool
Validation
NEBB guidelines and standards
Fire Certification
Certified as per BS 476 part b

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Energy efficiency
0.5–2 kWh/kg moisture
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual

Material Compatibility


Scratch Resistance
Yes
Green Certification
Non-CFC
Insulation Type
PUF,PIR,Rockwool
Fire Resistance
2-hour fire rating
Density
PUF
PIR
48 kg/m³
Rockwool
96,120,144 kg/m³


Dubai Civil Defence Fire Rating
2 hour

Physical Characteristics


Panel Type
Wall,Walkable Ceiling,Non-Walkable Ceiling
Material Thickness
Thin
Insulation Material
PUF,PIR,Rockwool
Panel Density
PUF
Construction Type
Prefabricated
Fire Rating
2 hours from Dubai Civil Defence
Fire Certification
BS 476 part b from DAC
Installation Method
Pre-engineered,Pre-fabricated
Scratch Resistance
Yes
Compact Design
Yes
Modularity
Yes

Custom Options


Wall panel types
Modular
Ceiling panel options
Walkable / Non-walkable
Insulation type
PUF / PIR / Rockwool
Panel density
PUF
PIR
48 kg/m³
Rockwool
96,120,144 kg/m³
Window and utility placements
Flush-fitted,factory-installed
Installation method
Prefabricated,quick installation