Marination injecting solution for fresh poultry
Enhance product consistency and maximize yield in your production line with a solution that combines precise injecting, efficient marinating, and controlled temperature management, tailored to meet the exacting standards of fresh and frozen meat processing.
Injects, Marinates, Mixes, Freezes, and Packages Products
The GEA Fresh Enhanced Line is designed for poultry and meat processing, providing meticulous control in injecting, marinating, mixing, freezing, and packaging tasks. This equipment minimizes brine variance and enhances long-term retention while maintaining product appearance and juiciness. Its smart yield measurement system, accurate injection control, and dense needle pattern ensure optimal brine distribution. Applications range from marinated chicken breast to brined turkey fillets. Integrated with a PLC system, it allows for high-speed automation with remote monitoring. The robust design ensures minimal downtime with features like 50 Hz shaker technology, reducing manual handling and enhancing food safety. The system supports continuous operations and showcases energy efficiency with controlled brine temperature. Available in corrosion-resistant materials, it aligns with sanitation standards and offers CIP systems for easy maintenance. Configurable and engineered to support varied production needs, it integrates seamlessly into diverse food processing lines.
Benefits
- Ensures consistent product quality by minimizing brine variance.
- Increases yield accuracy with precise injection control and measurement.
- Enhances food safety by reducing manual handling.
- Lowers operational costs through reduced labor and maintenance needs.
- Maintains energy efficiency with optimized brine temperature control.
- Applications
- Meat products,Fresh marinated products,Processed foods,Poultry products,Frozen products
- End products
- Pre-cooked marinated chicken strips,Marinated chicken breast,Injected pork loin,Seasoned beef roast,Pre-seasoned chicken wings,Frozen chicken thighs,Ready-to-cook chicken skewers,Brined whole turkey,Marinated duck breast,Brined turkey fillets
- Steps before
- Brine Mixing
- Steps after
- Freezing,Packaging
- Input ingredients
- fresh poultry products,brine,marinade
- Output ingredients
- injected and marinated fresh poultry products,better looking packaged products,consistent results and maximum yield
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Injection Pressure Control
- Constant control over brine pressure
- Brine Temperature Stability
- 2 – 4°C
- Needle Size
- 2mm GEA OptiFlex injection needles
- Needle Pattern Density
- Dense needle pattern
- Shaker Technology Frequency
- 50 Hz
- Automation
- Smart yield measurement system with accurate injection control
- Working mechanism
- Fresh injecting with optional marination
- Integrated steps
- Brine mixing to freezing and packaging
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Continuous
- Changeover time
- Minimal due to in-line process
- CIP/SIP
- CIP enabled
- Cleaning method
- CIP / Manual
- Energy efficiency
- High efficiency with reduced variation
- Cleanability
- High,due to streamlined design to prevent food particle buildup
- Corrosive resistance (e.g. acids)
- Yes,resistant to brine and marinade chemicals
- Biological compatibility
- Food-grade materials ensuring food safety
- Abrasion resistance
- Durable materials suitable for frequent use
- Control panel type
- PLC interface
- Discharge method
- Automatic conveyor
- Injection needle size
- 2mm GEA OptiFlex needles
- Needle pattern density
- Dense pattern
- Shaker technology frequency
- 50 Hz
- Injection Needle Customization
- 2mm GEA OptiFlex Needles
- Control Panel Type
- Smart Yield Measurement System
- Brine Mixing Integration
- Yes
- Temperature Control
- 2–4°C Brine Temperature
- Shaker Technology Frequency
- Unique 50 Hz