Laboratory fluid bed system for solvent processing

Optimize your laboratory scale operations with a versatile fluid bed system designed for efficient granulation, coating, and drying—all while ensuring precise control and flexibility in handling varied batch sizes from 0.8L to 2.5L.

Processes and Coats Lab-Scale Pharmaceutical Granules

The FC-LAB Mini FLO-COATER® from Freund-Vector is a portable and self-contained laboratory fluid bed system, designed for the precision processing and coating of pharmaceutical and fine chemical granules. Its unique design features a combination product container and Wurster processing insert, complemented by an integrated solution pump, eliminating the need for additional costly components.

This system operates efficiently with a flexible processing capacity range of 0.8L to 2.5L, ideal for lab-scale and pilot production in pharmaceutical, biotech, and chemical industries. By supporting both aqueous and solvent processing, it allows for versatility in handling various product types, including tablet cores and probiotic supplements.

The FC-LAB Mini FLO-COATER® is engineered to enhance processing efficiency through its patented Wurster Accelerator system, reducing process time significantly. With automatic recipe-driven modes and a manual control option, it offers seamless integration into your current processes, allowing for inline PAT monitoring and real-time moisture analysis.

Energy efficiency is a key feature, with optimized inlet airflow and temperature control up to 100°C, ensuring precise and consistent processing conditions. Compliance with UL, CE, NFPA, CSA, and safety standards such as Class 1, Division 2, and ATEX Zone 2 guarantee safe operation in sensitive environments.

Maintenance is straightforward with its quick changeover design, featuring removable cartridge filters and spray guns that require no tools for cleaning. This contributes to minimized downtime and enhanced productivity, making the FC-LAB Mini FLO-COATER® a reliable choice for research laboratories and pharmaceutical manufacturers focused on high-quality production outcomes.

Benefits

  • Enhances process efficiency with reduced operation time using the patented Wurster Accelerator System.
  • Facilitates easy transition between production runs with tool-free quick changeover and cleaning.
  • Ensures precise processing conditions with optimizable airflow and temperature control, enhancing product quality.
  • Minimizes operational costs by eliminating the need for additional components through integrated design.
  • Complies with stringent safety and operational standards, providing a secure production environment.

General


Applications
Supplements,Vitamins,Fine chemicals,Nutraceuticals,Biopharmaceuticals,Coating materials,Pharmaceuticals
End products
Gelatin capsules,Biopharmaceutical pellets,Tablet cores,Sustained-release granules,Effervescent tablet bases,Probiotic supplements,Enteric-coated tablets,Microencapsulated active ingredients,Anticaking agents,Coated vitamin tablets
Steps before
Formulation,Mixing,Solution Preparation
Steps after
Drying,Coating,Granulation
Input ingredients
aqueous solutions,solvent solutions,granulation materials
Output ingredients
granulated products,coated products,dried products
Market info
Freund is known for its expertise in granulation and coating technology, supplying high-quality industrial equipment for pharmaceutical, chemical, and food industries. Renowned for innovation and reliability, Freund consistently delivers engineered-to-order solutions tailored to client needs.

Technical Specifications


Capacity
0.8L - 2.5L
Inlet Air Temperature
100°C (maximum)
Automation
Automatic (Recipe Driven) and Manual Mode
Changeover Design
Quick Changeover,No Tools Required
Filtration System
Removable Cartridge Filters (2 micron retention)
Airflow and Temperature Control
Inlet airflow and temperature control
Portability
Portable,Self-Contained System
Data Collection Port
USB
Process Control
Validatable Process Control
Pump System
Integrated Peristaltic Pump
Drying Analysis
Real Time Moisture and Drying Analysis
Process Flexibility
Aqueous and Solvent Processing
Spray Gun and Product Screens
Removable
Monitoring
Inline PAT Monitoring Optional
Containment
Smart-Safe™ Containment Optional
Control System
Color Touchscreen Control System

Operating Characteristics


Automation level
Automatic (Recipe Driven) and Manual Mode
Batch vs. continuous operation
Batch
Changeover time
Quick Changeover Design
CIP/SIP
No Tools Required for Changeover/Cleaning
Cleaning method
Manual
Energy efficiency
0.8L to 2.5L Capacity

Material Compatibility


Density/particle size
0.8 - 2.5 L

Product type Characteristics


Granulation Method
Top Spray
Coating Method
Wurster Coating

Physical Characteristics


Machine Footprint
Portable
Capacity
0.8L - 2.5L
Product Container Type
Combination Product Container/Wurster Processing Insert
Sampler Type
Easy-to-use Product Sampler
Filter Type
Removable Cartridge Filters (2 micron retention)
Spray Gun Type
Removable Spray Gun
Product Screens
Removable
Control Panel Type
Color Touchscreen Control System
Storage
Integrated Storage Area for Unused Components
Changeover Design
Quick Changeover Design
Cleaning Method
No Tools Required for Changeover/Cleaning

Custom Options


Control panel type
Color Touchscreen Control System