Jar sealing system for plastic and glass containers
Achieve precise and efficient sealing of plastic and glass jars with optimized conduction technology, ensuring the integrity and freshness of your products while enhancing your production line’s performance with synchronized dual-head operations.
Seals and Cuts Foil for Jar Packaging
The 2 Head Sealing Machine from Kulp Makina is engineered for precision conduction sealing of plastic and glass jars in various industries, including food packaging, pharmaceuticals, and cosmetics. This equipment features dual sealing heads that operate independently, optimizing throughput up to 1500 packages per hour. Utilizing a user-friendly touchscreen interface, it enables easy liner adjustments to suit different jar diameters. The machine operates on a pneumatic and electronic system, requiring 6 bars of compressed air, with a consumption rate of 800 liters per minute at maximum capacity. Constructed from 304 L stainless steel and anodized aluminum, it ensures durability and corrosion resistance, while the inclusion of FESTO pneumatic components and OMRON PLC guarantees reliability. Integration into production lines is seamless with its 3-meter conveyor, adjustable side rails, and a ‘No container-No Seal System,’ ensuring precise coordination with upstream and downstream processes. The machine’s design prioritizes operator safety with polycarbonate covers and security switches.
Benefits
- Enhances production efficiency by sealing up to 1500 packages per hour.
- Facilitates quick changeovers with easy liner roll adjustments, minimizing downtime.
- Ensures consistent seal integrity with independent dual head operation.
- Reduces maintenance demands with durable stainless steel and anodized aluminum construction.
- Increases safety with integrated security features and a 'No container-No Seal System.'
- Applications
- Glass jars,Nutraceuticals packaging,Beverage packaging,Baby food jars,Plastic jars,Food packaging,Sauce containers,Pharmaceutical packaging,Essential oils packaging,Cosmetic containers
- End products
- Honey containers,Essential oils vials,Salad dressing bottles,Peanut butter jars,Cosmetic cream jars,Jam jars,Baby food puree jars,Pill containers,Vitamin bottles,Bottled juices
- Steps before
- Jar Filling,Cap Placement
- Steps after
- Labeling,Packaging
- Input ingredients
- plastic jars,glass jars,aluminium liner (foil),liner rolls
- Output ingredients
- sealed jars
- Market info
- Sealing Method
- Conduction Sealing
- Capacity
- Up to 1500 Packages/Hour
- Number of Sealing Heads
- 2
- Liner Adjustment
- Touch Screen,Adjustable for Jar Neck Diameter
- Conveyor Length
- 3 meters
- Compressed Air Requirement
- 6 bars,800 lt/min
- Electrical Connection
- Three phase (380v / 50-60 Hz)
- Material
- 304 L Stainless Steel,Anodized Aluminium
- Pneumatic Equipments
- FESTO (Oil-free)
- Control System
- OMRON PLC,Touch Screen,Drivers
- Photocells
- SICK
- Working System
- Pneumatic and Electronic
- Container Support
- No Container-No Seal System
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Batch
- Cleaning method
- Manual (No CIP)
- Changeover time
- Quick change of liner rolls
- No container-No Seal System
- Safety Measure
- Plastic Compatibility
- Yes
- Glass Compatibility
- Yes
- Aluminium Compatibility
- Yes (liner foil)
- Corrosion Resistance
- Yes (304L stainless steel)
- Container type
- Plastic / Glass Jars
- Sealing head count
- 2 heads
- Sealing method
- Conduction sealing
- Jar type
- Plastic,Glass
- Liner material
- Aluminium foil
- Cabin construction
- Lighted cabin with 10mm polycarbonate covers
- Control panel type
- Touch screen interface
- Conveyor length
- 3 meters
- Construction material
- 304 L stainless steel and anodized aluminium
- Control panel type
- Touch screen interface
- Integration possibilities
- PLC and electronic control systems
- Sealing head configuration
- Two sealing heads
- Liner adjustment
- Touch screen adjustable
- Liner roll change
- Easy to change