Inspection-rejection station for bottled products
Ensure your bottled and packaged products ship defect-free by automatically detecting and rejecting items with unsecured caps or missing liners, maintaining quality and visual appeal on store shelves.
Inspects and Rejects Faulty Product Closures
The Accu-INSR from Accutek Packaging Equipment offers an effective solution for ensuring the quality of bottled and packaged products. This inspection-rejection station employs a proximity sensor to identify unsecured caps and missing liners, rejecting defective items via a diverter arm. It’s ideally suited for applications in the food, beverage, pharmaceutical, and consumer goods industries. The station supports continuous, high-speed operation and is built with a sturdy anodized aluminum and 304 stainless steel frame, ensuring durability and longevity. Adjustable for varying bottle heights, it features easy adjustability and a color touch screen display for user-friendly operation. The Accu-INSR can be integrated seamlessly into existing production lines, working in conjunction with filling machines, capping machines, and conveyors to enhance production efficiency. With its UL-listed components and U.S. manufacturing, it exemplifies reliable quality and standards compliance. Options include a stainless steel variable speed conveyor to match your production requirements.
Benefits
- Enhances product quality by accurately detecting and rejecting defective closures.
- Increases production efficiency with continuous high-speed operation.
- Facilitates seamless integration into existing production lines, minimizing disruption.
- Simplifies height adjustments with user-friendly hand wheel controls.
- Ensures long-term durability with robust stainless steel and anodized aluminum construction.
- Applications
- Beverages, Supplements, Liquid formulations, Pharmaceutical tablets, Nutraceuticals, Packaged products, Bottled products, Essential oils
- End products
- Herbal supplement bottles, Liquid detergents, Milk cartons, Vitamin tablets, Omega-3 capsules, Water bottles, Cough syrup bottles, Eucalyptus oil packages, Cosmetic bottles, Juice bottles, Lavender essential oil bottles, Protein powder containers
- Steps before
- Capping, Bottle Filling
- Steps after
- Packing, Labeling
- Input ingredients
- bottled products, packaged products, containers, caps, foil liners
- Output ingredients
- defect-free products, secured closures, rejected containers, good quality packaged products
- Market info
- Accutek is known for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in custom automation and packaging solutions. They are reputed for their innovation, reliability, and ability to meet complex industrial needs.
- Accuracy
- Extremely High Accuracy
- Automation
- Uses proximity sensor
- Construction Material
- Anodized Aluminum and 304 Stainless Steel
- Frame Material
- Heavy Duty Stainless Steel
- Discharge Height
- Adjustable
- Height
- 62.5 inches
- Length
- 31 inches
- Depth
- 38 inches
- Weight
- ~45 lbs (20 kg)
- Product Speed
- Dependent on complexity of product being inspected
- Electrical Requirements
- 110 VAC, 1 AMP
- Air Requirements
- 80 PSI
- Working mechanism
- Proximity sensor detection
- Integrated steps
- Inspection and rejection
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- Manual / PLC
- Adjustability
- Easy Adjustability for bottle height
- Cleaning method
- Non-Painted, Non-Marring Surfaces
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container Size
- Variable Sizes
- Container Shape
- Round/Square/Rectangular
- Defect Type
- Unsecured/Missing Caps
- UL Listed Components
- Yes
- Machine Height
- 62.5 inches
- Machine Length
- 31 inches
- Machine Depth
- 38 inches
- Machine Weight
- ~45 lbs. (~20 kg)
- Construction Material
- Anodized Aluminum and 304 Stainless Steel
- Control panel type
- Color Touch Screen Display
- Discharge method
- Adjustable Discharge Height
- Frame material
- Anodized Aluminum and 304 Stainless Steel
- Guarding
- Clear Poly Carbonate Guarding
- Integration possibilities
- Proximity Sensor Integration
- Height Adjustment
- Hand Wheel Adjustments for Bottle Height
- Conveyor
- Variable Speed and Size Options