Inspection-rejection station for bottled products

Ensure your bottled and packaged products ship defect-free by automatically detecting and rejecting items with unsecured caps or missing liners, maintaining quality and visual appeal on store shelves.

Inspects and Rejects Faulty Product Closures

The Accu-INSR from Accutek Packaging Equipment offers an effective solution for ensuring the quality of bottled and packaged products. This inspection-rejection station employs a proximity sensor to identify unsecured caps and missing liners, rejecting defective items via a diverter arm. It’s ideally suited for applications in the food, beverage, pharmaceutical, and consumer goods industries. The station supports continuous, high-speed operation and is built with a sturdy anodized aluminum and 304 stainless steel frame, ensuring durability and longevity. Adjustable for varying bottle heights, it features easy adjustability and a color touch screen display for user-friendly operation. The Accu-INSR can be integrated seamlessly into existing production lines, working in conjunction with filling machines, capping machines, and conveyors to enhance production efficiency. With its UL-listed components and U.S. manufacturing, it exemplifies reliable quality and standards compliance. Options include a stainless steel variable speed conveyor to match your production requirements.

Benefits

  • Enhances product quality by accurately detecting and rejecting defective closures.
  • Increases production efficiency with continuous high-speed operation.
  • Facilitates seamless integration into existing production lines, minimizing disruption.
  • Simplifies height adjustments with user-friendly hand wheel controls.
  • Ensures long-term durability with robust stainless steel and anodized aluminum construction.

General


Applications
Beverages,Supplements,Liquid formulations,Pharmaceutical tablets,Nutraceuticals,Packaged products,Bottled products,Essential oils
End products
Herbal supplement bottles,Liquid detergents,Milk cartons,Vitamin tablets,Omega-3 capsules,Water bottles,Cough syrup bottles,Eucalyptus oil packages,Cosmetic bottles,Juice bottles,Lavender essential oil bottles,Protein powder containers
Steps before
Capping,Bottle Filling
Steps after
Packing,Labeling
Input ingredients
bottled products,packaged products,containers,caps,foil liners
Output ingredients
defect-free products,secured closures,rejected containers,good quality packaged products
Market info
Accutek is known for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in custom automation and packaging solutions. They are reputed for their innovation, reliability, and ability to meet complex industrial needs.

Technical Specifications


Accuracy
Extremely High Accuracy
Automation
Uses proximity sensor
Construction Material
Anodized Aluminum and 304 Stainless Steel
Frame Material
Heavy Duty Stainless Steel
Discharge Height
Adjustable
Height
62.5 inches
Length
31 inches
Depth
38 inches
Weight
~45 lbs (20 kg)
Product Speed
Dependent on complexity of product being inspected
Electrical Requirements
110 VAC,1 AMP
Air Requirements
80 PSI

Operating Characteristics


Working mechanism
Proximity sensor detection
Integrated steps
Inspection and rejection
Batch vs. continuous operation
Inline Continuous
Automation level
Manual / PLC
Adjustability
Easy Adjustability for bottle height
Cleaning method
Non-Painted,Non-Marring Surfaces

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container Size
Variable Sizes
Container Shape
Round/Square/Rectangular
Defect Type
Unsecured/Missing Caps


UL Listed Components
Yes

Physical Characteristics


Machine Height
62.5 inches
Machine Length
31 inches
Machine Depth
38 inches
Machine Weight
~45 lbs. (~20 kg)
Construction Material
Anodized Aluminum and 304 Stainless Steel

Custom Options


Control panel type
Color Touch Screen Display
Discharge method
Adjustable Discharge Height
Frame material
Anodized Aluminum and 304 Stainless Steel
Guarding
Clear Poly Carbonate Guarding
Integration possibilities
Proximity Sensor Integration
Height Adjustment
Hand Wheel Adjustments for Bottle Height
Conveyor
Variable Speed and Size Options