Industrial particle size reduction processor
Optimize your production line with high-capacity, continuous particle size reduction for liquids, slurries, and emulsions, ensuring precise and efficient processing from raw materials to final product.
Processes and Reduces Particle Size for Slurry and Liquid
The Comitrol Processor Model 9310 from Urschel Laboratories offers precision particle size reduction, designed for high-capacity, continuous production lines in food and pharmaceutical industries. This processor employs a powerful microcut head and impeller for single-pass size reduction, making it ideal for liquid and slurry end-products such as oat milk, nut butters, and pharmaceutical syrups. Available in pump-fed or screw-fed models, it features an integrated HMI for real-time monitoring of operational parameters, enhancing process control and machine efficiency. The processor’s robust design includes an improved airflow system and a contoured cutting enclosure to maintain efficiency and prevent thermal expansion. With options for stainless steel construction, the Model 9310 supports rigorous cleaning protocols, ensuring hygienic processing environments. Configurable to suit diverse product requirements, it’s an efficient choice for processors looking to optimize their production capabilities.
Benefits
- Enhances production efficiency with continuous operation and high-capacity processing.
- Offers precise particle size reduction, improving product consistency for slurries and liquids.
- Integrates seamlessly with existing production lines, reducing installation time.
- Simplifies maintenance and cleaning procedures with accessible design and stainless steel construction.
- Supports diverse product applications, from food to pharmaceuticals, maximizing versatility.
- Applications
- Active pharmaceutical ingredients,Pharmaceutical milling,Meat,Soy reductions,Vegetable juices,Poultry,Nut butter,Baby food,Plant-based milk
- End products
- Soy protein concentrate,Pharmaceutical tablets,Chicken puree,Tomato juice,Infant formula,Peanut paste,Active pharmaceutical syrup,Oat milk,Almond milk,Soy milk,Rice milk,Peanut butter,Carrot juice,Beef slurry
- Steps before
- Grinding,Mixing,Preparation
- Steps after
- Sterilization,Packing,Bottling
- Input ingredients
- nut milk,fruit purees,baby food,nut butter,vegetable juices,meat,poultry,meat/poultry by-products,soy reductions,active pharmaceutical ingredients,oat yogurt,coconut yogurt,seed milk,almond milk,oat milk,soy milk,rice milk,peanut butter,deli mustard,pea puree,vegetable juice,pharmaceutical milling
- Output ingredients
- slurry,paste,liquid
- Market info
- Urschel is known for its expertise in precision cutting technology and manufacturing industrial food processing equipment, especially cutting machines. It has a strong reputation for quality and innovation in delivering engineered-to-order solutions for the food processing industry.
- Capacity
- High-capacity
- Automation
- Integrated HMI
- Motor Power
- 150 or 200 HP (112 or 149.1 kW)
- Length
- 66.57" (1691 mm) or 107.00” (2718 mm) with Feeder
- Width
- 58.97" (1498 mm) or 60.90” (1547 mm) with Feeder
- Height
- 94.00" (2388 mm)
- Net Weight
- 3800 lb (1724 kg) or 4000 lb (1814 kg) with Feeder
- Feed Type
- Pump-fed or screw-fed
- Microcut Head Diameter
- 12" (304.8 mm)
- Continuous Operation
- Yes,continuous operation for uninterrupted production
- Particle Size Reduction
- From coarse to fine emulsions
- Safety Features
- Monitors amperage,temperature,misaligned sensors
- Airflow System
- Screened-in fan with support housing
- Discharge Design
- Different bolt-on designs available
- Maximum Input Size
- 3/8" (9.5 mm)
- Particle Size Reduction
- Slurry,Paste,Liquid
- Continuous Operation
- Yes
- Automation Level
- Integrated HMI
- Cooling System
- Improved airflow with screened-in fan
- Changeover Time
- Quick swap discharge designs
- Cleaning Method
- Easy Cleaning with Removable Mesh
- Operation Mode
- Pump-fed / Screw-fed
- Spindle Design
- Extended with Labyrinth Seal
- Temperature Monitoring
- HMI monitors motor and housing temperature
- Safety Features
- Misaligned Sensor Detection
- Corrosive resistance (e.g. acids)
- Stainless Steel
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Heat sensitivity
- Important for preventing thermal expansion
- Viscosity
- Applicable for slurry,paste,or liquid applications
- Particle size reduction
- Precision of microcut head for fine emulsions
- Product types
- Nut milk,fruit purees,baby food,etc.
- Machine Footprint
- 66.57" L x 58.97" W x 94.00" H
- Machine Footprint with Feeder
- 107.00" L x 60.90" W x 94.00" H
- Net Weight
- 3800 lb
- Net Weight with Feeder
- 4000 lb
- Discharge Method
- Bolt-on discharge designs
- Feed Method
- Pump-fed or Screw-fed
- Impeller Diameter
- 12" (304.8 mm)
- Material
- Stainless steel
- Control panel type
- HMI Integrated
- Discharge method
- Bolt-on discharge designs
- Feed type
- Pump-fed or Screw-fed