High shear mixer for emulsions and dispersions

Achieve precise emulsification and dispersion with advanced high-speed mixing technology, ensuring consistent texture and quality for your liquid, powder, and slurry products. Ideal for optimizing the creation of complex dairy, beverage, and food formulations with seamless integration into existing production lines.

Efficiently Mixes, Emulsifies, and Recirculates Ingredients

The Tetra Pak® High Shear Mixer series is engineered for diverse mixing applications in the food and beverage industry. These mixers excel by utilizing high-speed shear forces to efficiently dissolve, emulsify, and disperse ingredients, ensuring uniform consistency across dairy products, beverages, and prepared foods. With options for batch, recirculation, and continuous mixing, these units handle viscosities ranging from liquid to slurry, accommodating throughput demands of varying scales. Automation is enhanced through integrated controls, enabling seamless operation and monitoring. Constructed from stainless steel, they provide robust performance and corrosion resistance, meeting stringent food safety standards. Customization possibilities and Tetra Pak’s engineering expertise ensure compatibility with your specific production needs, while integrated CIP systems facilitate straightforward maintenance and sanitation.

Benefits

  • Ensures consistent product quality by efficiently mixing, dissolving, and emulsifying varied ingredients.
  • Increases production flexibility with capabilities for batch, recirculation, and continuous mixing operations.
  • Optimizes energy use, reducing operational costs through advanced motor control technology.
  • Enhances food safety compliance with hygienic design and stainless steel construction.
  • Simplifies cleaning and maintenance with integrated CIP systems, minimizing production downtime.

General


Applications
Beverages,Sauces,Spreads,Plant-based drinks,Tomato products,Baby food,Prepared foods,Dairy products
End products
Plant-based spreads,Infant formula,Sports drinks,Refried beans,Cold emulsions,Tomato paste,Smoothies,Dairy desserts,Hummus,Soups,Bean sauces,Flavoured milks,Still drinks,Custards,Fruit jams,Iced tea,Chocolate milk slurries,Yoghurt,Mayonnaise,Puddings
Steps before
Ingredient Preparation,Pre-mixing,Emulsification,Grinding
Steps after
Homogenization,Pasteurization,Cooling,Packaging
Input ingredients
ingredients,powders,liquids,solids,protein source,low fat food products
Output ingredients
yoghurt,baby milks,flavoured milks,chocolate milk slurries,dairy desserts,plant-based drinks,smoothies,iced tea,sports drinks,still drinks,puddings,custards,infant formula,hummus,fruit preparations,jams,mayonnaise,cold emulsions,tomato products,soups,sauces,spreads
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Mixing method
Batch / Recirculation / Continuous
Capacity
High volume / High capacity
Viscosity range
Low to extremely high viscosity
Automation
Embedded automation
Food safety standard
High food safety standards
Production efficiency
Resource-efficient
System sealing
Completely sealed system

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
Energy efficiency
0.5–2 kWh/kg moisture
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Foaming
High risk / No risk
Heat sensitivity
Sensitive / Not sensitive
Solid incorporation
Easy / Difficult
Product types
Dairy,Beverages,Prepared Foods

Custom Options


Control panel type
Touchscreen / HMI
Customization for Specific Applications
Dairy,Beverages,Prepared Foods
Mixing Principle Flexibility
Batch / Recirculation / Continuous
Integration with Existing Systems
Compatible with Tetra Pak PlantMaster
Automated Recipe Control
SCADA / PLC integration