Flat forming and sealing blister packaging solution
Enhance your blister packaging process with a solution that ensures precise thermoforming and cold-forming, boosting efficiency and output quality seamlessly in your production line.
Processes and Seals Blister Packages for Solid Dosages
The BMAX PLUS from ACG is a versatile blister packaging machine designed for efficiency in pharmaceutical and nutraceutical production lines. Utilizing advanced servo technology, it excels in precise thermoforming and cold-forming blister packaging for tablets and capsules. With the ability to handle up to 50 thermoforming cycles per minute and 45 cold-forming cycles, it accommodates various materials from PVC to Aclar and cold-form foil. Its servo-enabled continuous motion ensures seamless integration into existing processes, optimizing output with features like the centralised automated lubrication system for reduced maintenance and increased component lifespan. The robust mono-block design and automated pressure settings enhance operational reliability, minimizing manual intervention and ensuring safety. Fully compliant with 21 CFR Part 11, it meets stringent industry standards, making it ideal for pharmaceutical and nutraceutical manufacturers aiming for high-quality, consistent packaging outputs.
Benefits
- Enhances packaging accuracy and efficiency with servo-enabled continuous operation.
- Improves yield and reduces waste through edge-to-edge blister-pack punching.
- Minimizes manual intervention, ensuring consistent output and operator safety.
- Extends equipment lifespan with a centralized lubrication system, reducing maintenance needs.
- Compliant with pharmaceutical regulations, ensuring reliable production quality.
- Applications
- Soft gelatine capsules,Hard capsules,Solid dosage products,Pharmaceutical tablets
- End products
- Ibuprofen tablets,Calcium and vitamin d tablets,Antihistamine tablets,Collagen supplement capsules,Multivitamin capsules,Vitamin c tablets,Probiotic capsules,Herbal supplement tablets,Acetaminophen tablets,Zinc supplement tablets,Iron supplement capsules,Fish oil soft gel capsules,Omega-3 soft gel capsules
- Steps before
- Granulation,Tablet compression,Capsule filling
- Steps after
- Cartoning,Aggregation,Label serialisation
- Input ingredients
- thermoforming materials,cold-forming materials,PVC,PVC/PVdC,Aclar,Triplex (PVC/PE/PVdC),cold-form foil (Alu),lidding materials,push-through foil,child-resistant foil,peelable (paper)
- Output ingredients
- blister packaging,tablets,hard capsules,soft gelatine capsules,thermoform blisters,cold-form blisters
- Market info
- ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.
- Forming cycle - Thermoforming
- Up to 50 cycles/min
- Forming cycle - Cold-forming
- Up to 45 cycles/min
- Forming depth - Thermoforming
- Up to 12 mm
- Forming depth - Cold-forming
- Up to 9 mm
- Maximum forming area
- 240 mm x 180 mm
- Forming materials
- PVC,PVC/PVdC,Aclar,Triplex (PVC/PE/PVdC),cold-form foil (Alu)
- Lidding materials
- Push-through foil,child-resistant foil,peelable (paper)
- Working mechanism
- Servo-enabled,continuous-motion
- Automation level
- Automated pressure settings
- Changeover time
- Simpler operation and changeover
- Cleaning method
- Easier cleaning with robust mono-block design
- Batch vs. continuous operation
- Continuous
- Thermoforming compatibility
- PVC,PVC/PVdC,Aclar,Triplex (PVC/PE/PVdC)
- Cold-forming compatibility
- Cold-form foil (Alu)
- Lidding material compatibility
- Push-through foil,child-resistant foil,peelable (paper)
- Handling Type
- Thermoforming
- Handling Type
- Cold-forming
- Machine footprint
- Compact design
- Control panel type
- Touchscreen interface
- Discharge method
- Edge-to-edge blister-pack punching
- Forming materials compatibility
- PVC,PVC/PVdC,Aclar,Triplex,cold-form foil
- Forming cycle speed
- Up to 50 cycles/min (Thermoforming)
- Forming cycle speed
- Up to 45 cycles/min (Cold-forming)
- Forming depth
- Up to 12 mm (Thermoforming),Up to 9 mm (Cold-forming)
- Maximum forming area
- 240 mm x 180 mm
- Lidding materials
- Push-through foil,child-resistant foil,peelable (paper)
- Design
- Elegant balcony design
- Construction Type
- Robust mono-block design