End-of-line converging solution for food packaging

Streamline your food packaging line with compact converging robots that efficiently merge packing lanes and integrate quality control, enhancing throughput and precision.

Merges and Sorts Multi-Lane Packaging Lines

The weSORT 3000, 5000, and 7000 from Weber Food Technology are precision-engineered belt convergers designed to optimize multi-lane packaging for diverse food processing applications. These compact units merge up to six lanes into a single stream, integrating seamlessly with existing production lines to enhance sorting and labeling efficiency. Ideal for food processing companies, these convergers handle cheddar cheese slices, deli meats, ready meals, and more, with precision and reliability. Featuring PLC-controlled automation, the weSORT models offer high-speed operation and intelligent control for error reduction. Constructed from durable, food-grade materials with options for stainless steel, these machines comply with industry standards for hygiene and safety. Configurable to accommodate specific production needs, Weber provides engineering support for tailored solutions.

Benefits

  • Streamlines production by merging up to six packaging lanes into one, reducing bottlenecks and increasing throughput.
  • Enhances precision in sorting and labeling, minimizing errors and ensuring product consistency.
  • Compact design saves floor space, allowing for efficient use of facilities.
  • PLC-controlled operations reduce labor costs through automation and remote monitoring.
  • Constructed from durable, food-grade materials to ensure long-term reliability and compliance with hygiene standards.

General


Applications
Convenience foods,Deli,Snacks,Pet food,Sandwich,Cheese,Whole muscle,Cooked ham,Veggie,Vegan,Raw sausage,Bacon,Raw ham,Fresh meat,Fish,Ready meal
End products
Smoked bacon strips,Pork loin roast,Cheddar cheese slices,Salmon fillets,Canned dog food,Italian sausage links,Beef steak cuts,Submarine sandwiches,Potato chips,Frozen tv dinner,Black bean burger patties,Pre-packaged pasta salad,Spiral-cut ham,Deli turkey breast,Vegan luncheon slices,Prosciutto di parma
Steps before
Slicing,Converging,Labeling,Sorting
Steps after
Packing,Labeling,Quality Checks,Ejection of Bad Packs
Input ingredients
cheese,raw ham,bacon,deli,cooked ham,raw sausage,snacks,veggie,vegan
Output ingredients
packaged products,labeled packages,sorted packages,quality checked packages
Market info
Weber Maschinenbau Germany is renowned for its innovative solutions in the food processing industry, specializing in industrial slicing machines and equipment for high-quality meat and cheese processing, offering precision and efficiency to leading global manufacturers.

Technical Specifications


Belt Speed
Variable
Capacity
Multiple packing lanes
Sorting Accuracy
High precision
Automation
Fully automated
Integration Capability
Compatible with other Weber components
Convergence
Up to six lanes onto one track
Empty Pack Ejection
Yes
Bad Pack Ejection
Yes
Footprint
Compact

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Physical Characteristics


Compact footprint
Yes
Discharge method
Belt converger

Custom Options


Integration possibilities
Line solutions integration,SmartLoader compatibility
Control panel or HMI type
Advanced user interface
Compact footprint
Yes
Converging options
Up to six lanes into one track
Detection type
Converging robots with ejection capabilities