Electric oven zones for snack and cookie baking

Optimize your baking line with electric oven zones designed to eliminate emissions and provide precise control over baking conditions, ensuring product consistency and enhanced output for snacks and cookies.

Controls Baking Heat and Airflow Independently

The Electric Baking Zones from Reading Bakery Systems offer a comprehensive solution for industrial baking where conversion from traditional gas systems is necessary. Employing a penthouse design with independent top and bottom temperature control, this equipment ensures precise air distribution and consistent baking results. Suited for applications ranging from snacks like pretzels and cheese puffs to biscuits and granola bars, it supports high-volume production with modular sections for seamless integration into existing lines. The zones can be adjusted for various product types and are designed for energy efficiency, reducing operational carbon footprints. Automated and equipped with a feedback-based control system, the Electric Baking Zones consistently monitor conditions to ensure optimum performance. Built under the SafeShield Program, they prioritize safety and sanitation, featuring robust cleaning access and optional fire suppression systems. This equipment is ideal for bakery manufacturers and snack producers seeking to enhance their production processes with environmentally-friendly technology.

Benefits

  • Optimizes energy use and lowers emissions with electric heat.
  • Enhances product consistency with independent airflow and temperature control.
  • Eases transition from gas systems, reducing capital investment.
  • Integrates seamlessly with existing lines, minimizing installation time.
  • Prioritizes safety and hygiene with SafeShield-designed features.

General


Applications
Cookies,Biscuits,Stackable chips,Snacks,Pet food,Expanded snack,Popped snack,Fried potato ring,Crackers,Granola
End products
Dog biscuits,Doughnuts,Pringles,Digestive biscuits,Chocolate chip cookies,Caramel popcorn,Flavored granola bars,Saltine crackers,Cheese puffs,Pretzels
Steps before
Mixing,Dough Handling,Dough Forming
Steps after
Cooling,Packaging
Input ingredients
dough,snack ingredients,cookie ingredients,biscuit ingredients
Output ingredients
baked snacks,baked cookies,baked biscuits,baked pet food,stackable chips,expanded snacks,popped snacks,fried potato rings,baked granola
Market info
Reading Bakery Systems is renowned for its expertise in designing and manufacturing innovative industrial bakery equipment, particularly for snack food production, combining advanced technology and industry knowledge to enhance productivity and quality.

Technical Specifications


Heat Source
Electric
Heat Transfer Modes
Flexible
Factory Built Sections
Quick Installation
Air Speed Control
Independent Control for Top and Bottom
Temperature Control
Independent Control for Top and Bottom
Automation
Feedback Based Control System
Safety Standards
SafeShield Program
Explosion Prevention
Panels and Doors
Active Monitoring
Flame and Temperature

Operating Characteristics


Working mechanism
Convection and Emithermic oven zones
Integrated steps
Modular design for optimal baking profile control
Automation level
Automatic operation and recipe-based control structure
Energy efficiency
Feedback based control system enables automatic monitoring and adjusting
Batch vs. continuous operation
Continuous with factory-built sections
Cleaning method
Flat floor in drying chamber for easy removal of debris
CIP/SIP
Designed for easy and quick sanitation
Changeover time
Quick and easy installation

Physical Characteristics


Modular design
Factory built sections
Footprint
Compact
Discharge method
Automatic monitoring and adjusting
Airflow control
Feedback based system
Control panel type
Custom designed control systems
Access doors
Large for easy cleaning
Explosion prevention features
Explosion prevention panels and doors
Optional safety features
Railings and ladders installed on top
Flexibility
Flexible heat transfer modes and control

Custom Options


Control panel type
PLC with recipe-based control