Dual shaft mixer for high viscosity products
Achieve uniform dispersions in high-viscosity processes with a dual-shaft mixer that combines precise blending, heat transfer, and shearing capabilities essential for developing consistent product textures.
Mixes and Disperses High-Viscosity Materials
The HHL-II Dual Shaft Mixer/Disperser from Hockmeyer Equipment Corporation is engineered to tackle the challenges of mixing high-viscosity materials with precision. Featuring a dual-shaft design, it combines a center-mounted low-speed helical or anchor blade with a high-speed dispersion shaft. This setup ensures efficient blending and shearing, crucial for uniformity in products like hot melt adhesives and moisturizing creams. Ideal for operations from batch to pilot scale, it seamlessly integrates into production lines with its inverter-driven motors and options for vacuum, pressure, or atmospheric conditions.
Made from either stainless steel or carbon steel, this mixer prioritizes durability and resistance to corrosive materials. The system’s innovative scrapers enhance heat transfer while aiding in powder incorporation, contributing to energy-efficient operations. With sizes accommodating up to 3500 gallons and adaptability for hazardous environments, the HHL-II supports diverse industrial needs, including printing, sealants, and cosmetics sectors. Maintenance is straightforward, thanks to the separate shafts and robust blade design, ensuring long-term reliability and reduced downtime.
Benefits
- Enhances product uniformity with dual-shaft mixing, crucial for high-viscosity applications.
- Improves heat transfer and energy efficiency through patented scraper technology.
- Facilitates maintenance with separate shafts and durable blade design, minimizing downtime.
- Offers flexibility with customizable configurations for various operational conditions.
- Supports safe operation in hazardous environments with compliant electrical components.
- Applications
- Sealants,Hot melt adhesives,Printing inks,Caulks,Toothpastes,Magnetic media slurry,Lotions,Creams
- End products
- Moisturizing creams,Anti-aging lotions,Ferrite slurry,Flexographic inks,Silicone caulks,Fluoride toothpaste,Eva hot melt adhesives,Epoxy sealants
- Steps before
- Ingredient Preparation,Measurement,Premixing,Component Weighing
- Steps after
- Quality Control,Product Packing,Storage,Labeling
- Input ingredients
- high viscosity ingredients,medium viscosity ingredients,powder ingredients,sealant components,ink ingredients,caulk materials,adhesive components,magnetic media slurry,cream ingredients,lotion ingredients,toothpaste ingredients
- Output ingredients
- homogeneous mixtures,dispersed sealants,dispersed inks,dispersed caulks,mixed adhesives,processed slurries,finished creams,blended lotions,combined toothpastes
- Market info
- Hockmeyer Equipment is known for manufacturing high-quality industrial mixing and dispersion equipment. They specialize in ETO solutions for industries like paints, inks, and chemicals, renowned for innovation, reliability, and superior engineering.
- Mixing capacity
- Laboratory units to 3500 gallons
- Motor type
- Inverter driven motors
- Material of construction
- Stainless steel or carbon steel
- Blade configuration
- Helical or anchor sweep low-speed blade
- Operation environment
- Vacuum,pressure,or atmospheric
- Electrical components
- Suitable for hazardous environments
- Sweep blade tip speed
- Varies per model
- High-speed blade tip speed
- 4500 FPM
- Model capacity (Working Gal.)
- 19.25 to 850-1000 gallons
- Model capacity (Holding Gal.)
- 2 to 3190 gallons
- Tank size
- 19.25 x 17 inches to 72 x 62 inches
- Working mechanism
- Dual-shaft mixing with high-speed dispersion and low-speed blending
- Integrated steps
- Mixing,dispersing,and heat transfer
- Batch vs. continuous operation
- Batch
- Heat transfer efficiency
- Enhanced by patented scrapers
- Powder incorporation
- Assisted by low-speed helical or anchor blade
- Automation level
- Inverter driven motors
- Configuration
- Hoist or tank mounted
- Operating environment
- Vacuum,pressure,atmospheric,hazardous environment capable
- Cleaning method
- Customized based on use and configuration
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- Yes (stainless steel)
- Cleanability
- Yes
- Heat sensitivity
- Managed with scrapers
- Tank size
- Laboratory units to 3500 gallons
- Mounting configuration
- Hoist or tank mounted
- Sweep blade type
- Helical or anchor
- Material of construction
- Stainless steel or carbon steel
- Blade configuration
- Dual shaft with low-speed and high-speed blades
- Scraper material
- Patented design
- Blade type
- Helical or anchor sweep low-speed blade,various high-speed blades available
- Material of construction
- Stainless steel or carbon steel
- Configuration
- Hoist or tank mounted
- Operation type
- Vacuum,pressure,or atmospheric
- Motor type
- Inverter driven motors
- Electrical components
- For hazardous environments