Dosing unit for automated mixing in of ingredients
Achieve precise ingredient integration for confectionery and nutraceutical products with advanced automated dosing and mixing, ensuring consistent quality and reducing the risk of air entrapment in delicate jelly and gummy textures.
Doses and Mixes Ingredients Accurately
The JELLYBLEND® 2036 from Hänsel Processing is a versatile dosing unit designed for precise ingredient mixing in confectionery and nutraceutical production. This system utilizes both gravimetric and volumetric methods to ensure accurate color, flavor, and vitamin integration in products such as gummy bears, jelly beans, and chewable supplements.
Operating with a gravimetrical approach on a starch mogul system, JELLYBLEND® 2036 minimizes bubble formation in the mass through specialized agitation. This unit offers PLC-controlled automation for seamless integration into existing production lines, facilitating real-time process adjustments and remote monitoring.
Suitable for food, confectionery, pharmaceuticals, and nutraceuticals industries, the equipment supports a range of liquid ingredients, enhancing production efficiency with its high dosage accuracy and optional pharmaceutical-grade configurations. The robust construction allows for compliance with industry standards, while customization options cater to specific process requirements, ensuring an optimal solution for high-quality end-product manufacturing.
Benefits
- Enhances product quality by ensuring precise ingredient dosing and mixing.
- Minimizes labor intervention with PLC-controlled automation and real-time monitoring.
- Reduces operational costs through efficient gravimetric and volumetric processing.
- Supports compliance with industry standards for food and pharmaceutical production.
- Customizable configurations cater to diverse production needs and environments.
- Applications
- Jelly,Otc supplements,Nutraceuticals,Toffees,Sweets,Hard candy,Chewy candies,Eclairs,Fruit gummies
- End products
- Chewable supplements,Gummy bears,Soft toffees,Filled eclairs,Vitamin-infused gummies,Jelly beans,Hard mint candies,Chewy caramels
- Steps before
- Preparation of Ingredients,Measurement of Ingredients,Formulation of Jelly Mass,Starch Mogul Setup
- Steps after
- Cooling,Cutting and Sizing,Packaging,Quality Control
- Input ingredients
- colours,flavours,acids,vitamin solutions
- Output ingredients
- enriched jelly masses,fruit gummies
- Market info
- Haensel-Processing is known for its expertise in developing and manufacturing high-quality engineered-to-order equipment for the confectionery industry, offering innovative solutions and customized machinery that enhance production efficiency and product quality.
- Dosing type
- Gravimetric / Volumetric
- Automation
- PLC-controlled
- Dosage accuracy
- Very high
- Bubble formation reduction
- Special agitator
- Working mechanism
- Gravimetric / Volumetric dosing
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Batch
- Air incorporation control
- Agitator reduction
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- High
- Heat sensitivity
- Moderate
- Foaming
- Low
- Ingredient type
- Colors/Flavors/Acids/Vitamins
- Aeration control
- Yes
- Bubbling
- Reduced
- Automation
- PLC-controlled
- Docking system
- Starch mogul
- Dosage accuracy
- High
- Gravimetric mixing
- Yes
- Volumetric mixing
- Optional
- Control panel type
- PLC-controlled
- Discharge method
- Gravimetric / Volumetric
- Machine model
- JELLYBLEND® 2036
- Pharmaceutical edition
- Available