Dense phase pressure conveying system for fragile powders

Ensure gentle handling and long-distance transport of fragile powders without compromising their integrity, thanks to precise control of velocity and pressure.

Conveys Fragile Powders Efficiently Over Long Distances

The RELCO® Dense Phase Pressure Conveying System by Kovalus Separation Solutions is engineered to transport fragile powders like lactose and whey protein over extensive distances without compromising quality. Utilizing precise control of powder velocity and pressure, it ensures gentle movement, preventing segregation and buildup in the convey lines. Perfect for the dairy, food, and nutraceutical industries, this system achieves instantaneous rates up to 60,000 kg/hr, making it ideal for high-capacity operations. The system integrates seamlessly into existing lines, offering PLC control with custom engineering to match specific conveying parameters. Constructed with corrosion-resistant materials, it supports diverse operations, from continuous to automated, while minimizing energy usage by optimizing air pressure. This solution is not only robust but also facilitates clean-in-place (CIP) procedures, ensuring maintenance is efficient and contamination-free.

Benefits

  • Maintains product integrity, minimizing powder breakage during long-distance conveyance.
  • Decreases energy expenditure with optimized air pressure control.
  • Enhances operational efficiency with broad automation capabilities, reducing manual intervention.
  • Facilitates versatile integration, suitable for multiple industry applications.
  • Streamlines cleaning and maintenance with built-in CIP systems, reducing contamination risk.

General


Applications
Gas,Biogas,Paper,Life sciences,Dairy,Food,Automotive,Mining,Sour gas,Oil,Baby food,Environmental,Textile,Nutraceuticals,Beverage,Carbohydrate powders,General industrial,Pulp,Metals refining
End products
Nutraceutical blends,Skim milk powder,Permeate powder,Baby formula,Whole milk powder,Infant formula,Carbohydrate supplements,Whey protein concentrate,Lactose powder,Whey protein isolate
Steps before
Grinding,Drying,Blending
Steps after
Packing,Powder Gassing,Bagging
Input ingredients
Lactose,Permeate,Whey Protein Concentrate,Whey Protein Isolate,Whole Milk,Skim Milk,Infant Formula,Carbohydrate powders
Output ingredients
Market info
Kovalus Separation is known for manufacturing industrial engineered-to-order (ETO) separation equipment, specializing in tailored solutions for complex filtration and separation needs, with a strong reputation for innovation, quality, and reliability in various industries.

Technical Specifications


Conveying rate
Up to 60,000kg/hr (160,700lbs/hr)
Conveying distance
200m horizontal (656ft)
30m vertical (98ft)
Powder compatibility
Lactose,Permeate,Whey Protein Concentrate/Isolate
Flow control
Electronic control of pressure and flow
Valve type
Solenoid valves,special valve seats resistant to abrasive powders
Cabinet material
Stainless Steel
Reduction in convey line size
Compared to lean phase systems
Product breakdown
Low product breakdown
Bin vent size
Reduced compared to similar systems

Operating Characteristics


Working mechanism
Dense Phase Pressure
Flow type
Pressure controlled
Conveying distance
Up to 200m horizontal,30m vertical
Conveying rate
Up to 60,000 kg/hr
Fragile powder handling
Gentle conveying
Segregation control
Minimum segregation
Automation level
Electronic pressure and flow control
Line size reduction
Reduced vs lean phase
Destination flexibility
Single source to multiple destinations
Agglomeration risk management
Electronic control
Build-up control
Reduced convey line build-up for carbohydrates
System customization
Custom engineered based on parameters

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
CIP compatible
Corrosive resistance (e.g. acids)
Stainless Steel Construction
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Control panel type
Electronic control of pressure and flow
Valve type
Special valve seats resistant to abrasive powders
Valve housing
SS cabinet
System Configuration
Custom engineered based on conveying parameters