Chocolate and bakery fermentation unit

Achieve consistent quality and flavor in chocolate and bakery products with precision fermentation and temperature control, tailored to your batch production needs.

Controls Fermentation and Temperature for Confectionery Production

The MAIA Fermentation Tank from Memak is designed to address the stringent demands of chocolate and bakery production. This unit excels in maintaining precise temperature control throughout the fermentation and mixing processes, ensuring consistent quality and flavor for products like chocolate truffles and artisan breads. With a tank capacity of 100 kg/lt, the MAIA effectively handles batch operations, providing flexibility for various production scales.

Powered at 9 kW, the MAIA incorporates a 4,500 W heating element and utilizes cooling gas R 404 to facilitate a temperature decrease of 8°C per hour, making it an energy-efficient choice for manufacturers. Its ergonomic design allows for easy integration into existing production lines, enhancing efficiency and output.

Constructed with superior hygiene standards, the MAIA supports both manual and batch operations, catering to the diverse needs of chocolate manufacturers, bakery producers, and confectionery businesses. The equipment’s robust build, coupled with Memak’s installation and consulting services, ensures seamless integration and minimal downtime, supported by 24/7 technical service and maintenance.

Benefits

  • Ensures consistent product quality and flavor through precise temperature control.
  • Enhances production efficiency with rapid processing and multi-stage control.
  • Supports sanitary operations with superior hygiene design, reducing contamination risk.
  • Minimizes energy consumption with efficient cooling and heating elements.
  • Facilitates seamless line integration, adaptable to a variety of production scales.

General


Applications
Snacks,Bakery,Confectionery,Sweets,Chocolate
End products
Chocolate truffles,Filled chocolates,Fruit bars,Hard candies,Savory crackers,Caramel chews,Biscotti,Pastries,Sponge cakes,Artisan bread
Steps before
Mixing,Pre-fermentation,Ingredient Preparation
Steps after
Cooling,Packaging,Quality Control
Input ingredients
Output ingredients
Market info
Memak is known for manufacturing high-quality, engineered-to-order equipment primarily for the food processing industry, with a reputation for innovation, precision engineering, and reliable customer support.

Technical Specifications


Tank Capacity
100 kg/lt
Weight (empty)
400 kg
Electric Connection
380/400 V - 50 Hz
Power
9 kW
Heating Element Power
4,500 W
Height with Lid Open
1860 mm
Height
1,627 mm
Working Height
1,128 mm
Width
857 mm
Length
1,422 mm
Temperature Decrease
0 °C
Cooling Gas
R 404
Recipe Memory
10
Approximate Temp. Decrease
8°C / hour (h)

Operating Characteristics


Automation level
Easy to use simple interface
Batch vs. continuous operation
Batch
Cleaning method
Superior Hygiene
Temperature control
Adjustable perfect control
Fermentation process
Rapid fermentation
Organic process
%100 organic process
Direct contact process
Direct contact inside the tank
Direction control
Two-way direction

Material Compatibility


Cleanability
Superior Hygiene

Product type Characteristics


Product Outcome
Quality and Flavor Consistency

Physical Characteristics


Machine footprint
857 mm x 1422 mm
Height with lid open
1860 mm
Height
1627 mm
Working height
1128 mm
Tank capacity
100 kg/lt
Weight (empty)
400 kg
Temperature decrease
0 °C
Aproximate temp. decrease
8°C / hour

Custom Options


Control panel type
Simple interface
Process adaptation
Adapt to business plan
Fermentation control
Adjustable
Contact method
Direct inside the tank
Hygiene level
Superior Hygiene