Blender for high viscosity products

When handling thick mixtures that challenge conventional systems, this specialized blender integrates solids into high-viscosity liquids effortlessly, ensuring seamless operation in demanding processing environments.

Blends Solids into Viscous Liquids Efficiently

The PB Blender for Viscous Products from INOXPA sets a new standard for mixing efficiency in high-viscosity applications. This equipment uses a progressing cavity pump and an in-line mixer with a venturi system to effectively blend solids like pectin and CMC into liquids as thick as 15,000 cP. Perfect for industries ranging from food and dairy to cosmetics and pharmaceuticals, it supports the production of fruit smoothies, face creams, and more. Featuring a hygienic design with an easy-to-clean ISO 2852 clamp connection system, this blender is mounted on wheels for mobility and includes a stainless steel control panel with start/stop functionality. Constructed with AISI 316L stainless steel for product contact areas and available with options like automatic valves and a cooled mechanical seal, the PB Blender ensures compatibility with strict hygiene standards.

Benefits

  • Enhances operational efficiency by smoothly integrating solids into high-viscosity liquids.
  • Minimizes manual intervention with automated blending and mixing.
  • Reduces energy consumption with an optimized motor system.
  • Ensures easy cleaning and maintenance with a CIP-compatible design.
  • Provides flexibility in configuration to suit various industry needs, from food to cosmetics.

General


Applications
Viscous food products,Carboxymethylcellulose (cmc),Food industry,Gums,Cosmetic and pharmaceutical industry,Juice concentrates,Drinks,Dairy industry,Pectin,Bakery industry,Beverage industry
End products
Fruit smoothies,Face creams,Chocolate syrups,Cream cheese,Gummy candies,Liquid dietary supplements,Marmalade,Thickened juices,Yogurt,Dough for pastries,Gel-based cleaners
Steps before
Purification,Drying,Grinding
Steps after
Sterilization,Packing,Heat treatment
Input ingredients
solid products,highly viscous liquids,low viscosity liquids,pectin,carboxymethylcellulose,gums,juice concentrates,drinks
Output ingredients
high viscosity products,blended viscous liquids,smooth blends
Market info
INOXPA is known for its expertise in manufacturing stainless steel components and equipment, particularly for the food, dairy, cosmetic, and pharmaceutical industries. They are reputed for high-quality, hygienic, and reliable processing solutions.

Technical Specifications


Viscosity range
Up to 15,000 cP
Max particle size
Not specified
Pump type
Progressing cavity pump
Material
AISI 316L / AISI 304
Surface finish
Internal mirror polish Ra ≤ 0.8 μm
Seal type
Single mechanical seal
Seal material
EPDM / Silicon carbide
Hopper valve type
Butterfly valve
Connection type
ISO 2852 clamp
Cleaning method
CIP without disassembling
Mobility
Mounted on wheels
Control panel features
Stop/start and magnetic starter
Options
Automatic valves,hopper vibrator,control panel with sensors

Operating Characteristics


Working Mechanism
Progressing cavity pump,in-line mixer with venturi system
Automation Level
Manual / Control panel with automatic controls
CIP Principles
CIP compatibility,cleanable without disassembly
Batch vs. Continuous Operation
Batch / Inline Continuous
Air Incorporation Control
Venturi system for suction,butterfly valve for solids
Cleaning Method
CIP / Manual

Material Compatibility


Corrosive resistance (e.g. acids)
AISI 316L
Cleanability
Hygienic design,CIP compatible

Product type Characteristics


Viscosity
Up to 15,000 cP

Physical Characteristics


Machine Footprint
Compact
Control Panel Type
Stainless steel electric panel with stop/start and magnetic starter
Feed/Discharge Method
Hopper with butterfly valve
Wheel Mounted
Yes
Surface Finish
Internal mirror polish Ra ≤ 0.8 μm

Custom Options


Control panel type
Stainless steel electric panel with start/stop and magnetic starter
Butterfly valve integration
In both the hopper and blender
Hopper type
Welded with a bottom bed for smooth surface
Movement
Fully mounted on wheels
Surface finish
Internal mirror polish,External matte
Cooled mechanical seal (Quench)
Available
Connections
DIN,SMS options available
Additional features
Hopper vibrator,Automatic valve + low solid level hygienic sensor
Automatic controls
Control panel with controls for vibrator,solid level sensors,automatic valves
Safety features
Vacuum manometer,Anti-vibration feet