Batch deaerator for reduced oxidation in liquid processing
Optimize product shelf life and quality by efficiently removing dissolved air and gases, essential for those tackling oxidation challenges in liquid processing.
Reduces Oxidation and Recovers Aroma
The DEA310 Batch-Deaerator from OMVE is designed for small-scale production environments where precise control of dissolved gases is essential. This versatile system caters to the food, beverage, and nutraceutical industries, addressing the challenge of oxidation in products such as almond milk, sparkling water, and tomato soup. By employing three distinct deaeration methods—static disc, rotary disc, or spray nozzle—the DEA310 ensures a consistent reduction of dissolved air to levels of 0.5ppm or less, thereby enhancing product stability and shelf life. With tank capacities of 10L, 20L, or 50L, it accommodates diverse batch processing needs.
Integration with your production line is streamlined, thanks to built-in CIP and automated vacuum controls, minimizing manual intervention and ensuring hygienic standards. Additionally, the system’s aroma recovery condenser prevents flavor loss, maintaining the delicate balance of your liquid product’s profile. Custom-engineered for optimal compatibility, the DEA310 is an essential component in pre-processing and processing departments, delivering consistent quality improvements across a wide range of applications.
Benefits
- Enhances product quality and shelf life by effectively reducing oxidation.
- Protects flavor integrity with integrated aroma recovery technology.
- Simplifies cleaning processes with built-in CIP functionality.
- Supports diverse production needs with customizable deaeration methods.
- Ensures precise operation and minimal supervision with automated vacuum control.
- Applications
- Soups,Alcoholic drinks,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Plant-based,Carbonated drinks,Ice creams,Dairy
- End products
- Olive oil,Tomato soup,Almond milk,Sparkling water,Vanilla ice cream,Barbecue sauce,Butter,Omega-3 supplements,Soy yogurt,Fruit juice,Beer
- Steps before
- Filling,Blending,Mixing
- Steps after
- Heat Treatment,Aroma Recovery,Packing
- Input ingredients
- dissolved air,gas,still drinks,carbonated drinks,yogurts,soups,sauces,margarine,liquid products
- Output ingredients
- reduced oxidation,improved product shelf life,less air,aroma recovery,0.5ppm dissolved air or less
- Market info
- OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.
- Deaeration method
- Static disc / Rotary disc / Spray nozzle
- Concentration level
- 0.5 ppm or less
- Tank capacity
- 10L / 20L / 50L
- Automation
- Automatic vacuum control / Automatic level control
- Built-in program
- CIP
- Passes
- Single / Multiple
- Aroma recovery
- Aroma regenerator/condenser
- Process type
- Batch
- Integration
- Full integration with OMVE equipment
- Footprint
- Compact
- Components
- Minimum number of rotating parts
- Working mechanism
- Static disc/Rotary disc/Spray nozzle
- Batch vs. continuous operation
- Batch
- Automation level
- Automated vacuum control
- Cleaning method
- Built-in CIP program
- Integration capability
- Full integration with OMVE equipment
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Suitable product range
- Diverse
- Tank capacity
- 10L / 20L / 50L
- Deaeration method
- Static disc / Rotary disc / Spray nozzle
- Machine footprint
- Compact
- Passes
- Single / Multiple
- Aroma recovery
- Aroma regenerator/condenser included
- Builtin CIP program
- Yes
- Deaeration method
- Static disc / Rotary disc / Spray nozzle
- Passes
- Single / Multiple
- Tank capacity
- 10L / 20L / 50L
- Integration
- Full integration with OMVE equipment
- Automation
- Automatic level control / Automated vacuum control
- Aroma recovery
- Aroma regenerator/condenser