Automatic tempura batter mixer for poultry and seafood
Enhance the consistency and quality of your tempura coatings while maintaining precise batter ratios with this advanced mixing and transfer solution.
Proportions and Mixes Tempura Batter
The Stein TM Series from Stein is a suite of automatic tempura batter mixers engineered for food processing industries such as poultry, seafood, and ready-meal manufacturing. These mixers are uniquely designed to proportion, mix, and maintain consistent batter levels, facilitating the production of tempura-coated shrimp, battered chicken nuggets, and other similar products. Operating in a semi-continuous mode, the TM Series ensures precise mixing ratios and smooth batter transfer through an adjustable rotating and orbiting mixing cage, while the positive displacement transfer pump prevents shear action. With a mixing capacity of up to 2,000 lbs/hr, this equipment is built with durable stainless steel construction and features 60,000 BTU refrigeration coils embedded in the tank for optimal temperature control. Seamlessly integrating into existing production lines with PLC controls for the TM-4 model and hydraulic drives for the TM-3 model, these mixers provide reliable performance with minimal maintenance, bolstered by a remote sensor to sustain batter levels within applicators.
Benefits
- Ensures precise batter consistency for high-quality coating results.
- Minimizes labor intervention with automated proportioning and mixing features.
- Enhances energy efficiency through integrated temperature control systems.
- Reduces downtime with reliable semi-continuous operation.
- Seamlessly integrates with existing production lines to optimize workflow.
- Applications
- Seafood,Ready meals,Meat,Fruits,Nuts,Poultry
- End products
- Breaded pork cutlets,Flash-fried calamari,Tempura-coated shrimp,Tempura vegetables,Battered chicken nuggets,Battered fish fillets,Breaded chicken tenders,Pre-fried vegetable croquettes,Ready-to-cook tempura mushrooms,Battered onion rings
- Steps before
- Preparation,Mixing,Powder Processing
- Steps after
- Battering,Coating,Frying,Packaging
- Input ingredients
- tempura batter mix,water,dry mix bags
- Output ingredients
- tempura batter
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Mixing Speed
- Adjustable
- Batter Mix Capacity
- 2,000 lbs/hr
- Batter Tank Volume
- 31.5 gallons (approx. 120 liters)
- Water Tank Volume
- 150 Liters
- Refrigeration Coil Capacity
- 60,000 BTU
- Dry Mix Hopper Capacity
- 50lbs or 100lbs mixes
- Facility Requirements
- Electric or Hydraulic Drives
- Pump Type
- Positive Displacement
- Automation
- PLC-Controlled/Electric Drives
- Mixing mechanism
- Adjustable speed rotating and orbiting mixing cage
- Batter transfer
- Positive displacement transfer pump
- Automation level
- Automatic feed dry mix hopper
- Batch operation
- Semi-continuous batch mixer
- Temperature control
- 60,000 BTU refrigeration coils
- Batter level maintenance
- Remote sensor in the tempura applicator
- Batter ratio control
- Highly accurate and repeatable mix batter ratios
- Abrasion resistance
- Yes
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- Yes
- Stainless steel compatibility
- Yes
- Biological compatibility
- Suitable for food applications
- Tank size
- 31.5 gallon mixing tank
- Material
- All stainless steel construction
- Mixing capacity
- Approximately 2,000 lbs/hr
- Control panel type
- Push button / PLC controls
- Drive type
- Hydraulic / Electric
- Batter transfer method
- Positive displacement pump