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Decaffeinated coffee roasting Equipment

Roasting involves extended exposure to heat in an oven or over a fire. Depending on your end product, roasting equipment makes sure that the raw materials you put in undergo even roast intensity before they are transferred for further processing. Some roasting technologies may also be used for other cooking requirements, including toasting and drying. When thinking about roasting, the idea of roasted coffee comes to mind. However, there are a wide array of food products that go through a roasting process. For example, nuts such as almonds and cashews go through a roasting machine

Roasting

<span style="font-weight: 400;">Some say there is no point in drinking decaffeinated coffee. However, decaffeinated coffee can be an excellent solution for those who love coffee but cannot consume caffeine due to health reasons. The central part of making decaffeinated coffee is the caffeine extraction process, which is conducted while the coffee beans are still green. Then, according to the taste profile you intend, you can roast these decaffeinated beans. </span>

Decaffeinated coffee

If you are looking to gain full control of  the roasting process, obtain 5 - 6 kg / hour middle to dark roast and prefer electrical heating this coffee roaster aims to be your most valuable asset.


<h2>Roast 50 grams to 1 kilo with the world's most capable mini coffee roaster</h2>
The Cafemino Electric from Toper R&amp;D is an electrically heated coffee roaster that guarantees a high quality roasting. Obtain the finest result in a short time, taking just 10 mins for a brown roast and 12 mins for dark roast. The electrically heated coffee roaster comes with an auto shut-off system for electric failure, a batch capacity of 50 - 1,000 gr for green coffee beans, a stand alone cyclone chaff collector, a hot air regulation valve and a digitally controlled temperature.

Electrical mini coffee roaster

Roast 120 - 3,000 kgs of coffee beans per hour with the latest industrial technologies integrated in a fully automated industrial coffee roaster.


<h2>Traditional high capacity coffee roasting using the latest technologies</h2>
The TKM-SX series industrial coffee roasters from Toper R&amp;D are engineered to meet future requirements with a fully compatible structure for its proper update and development. There are 7 models in the TKM-SX series with a capacity range of 120 - 3,000 kg/h; they feature a sampling spoon and sight glass, stand alone chaff collector and  an optional afterburner and feeder (pneumatic or mechanical).

Industrial coffee roaster

If you want to see or show all the roasting phases and reactions of the coffee beans, an optical coffee bean roaster is a great asset for your shop.


<h2>Attract the interest of your guests and show all the roasting phases of the coffee beans</h2>
The optical coffee roaster from Toper R&amp;D is in great demand for places like cafes, coffee shops, points of sale and even to household kitchens. You will feel all of the roasting phases and reactions of the coffee beans, hear the first and the seccond cracks while inspiring the unique smell.

The optical coffee roaster has a mini cyclonic dust room and features high-performance electro-mechanical systems. The Optical Roaster is equipped with a digital temperature controller and mini processor with a storage capacity for 4 separate roasting profiles.

Optical coffee roaster

Roasting times and temperature can vary depending on the type of product being processed and the final product desired. Reproducible roasting profiles allow delivery of a consistent product.


<h2>Roast beans, nibs and nuts with programmable precision and control</h2>
The Compact cylindrical roaster from JAF INOX is ideal for roasting of cocoa beans, nibs and nuts. It allows feeding, discharge and sample collection with a closed door to avoid loss of aroma and unwanted smell entering the roasting chamber. The compact roaster can be operated using pre-configured or customized roasting profiles with desired roasting times and temperature settings. It is equipped with a 9KW electrical heater, PID temperature controller, color touch screen panel, PT-100 sensor for beans and a type J sensor for the heat source temperature. These components allow precise control of temperature to a resolution of 0.1'C.  The variable intensity, exhaustion system cools the hot air to prevent wearing of exhaustion components and is powered by a 0.25hp electrical engine. The cylindrical roaster has a compact, on-wheels, stainless steel construction and allows easy access for cleaning. The roaster door is fitted with a sensor for operator protection. The compact cylindrical batch roaster is UL/CE certified with a capacity of 10kg.

Compact cylindrical roaster for beans, nibs and nuts

Want a machine to pack unique bag styles such as quad-seal and Doy-pack bags at incredible speeds; this is the machine for you.


<h2>Ultra-fast continuous motion bagger for unique bag styles</h2>
The VikingMašek Continuous Vertical bagger (Sigma 250, Sigma 400) is a fast bagging machine used to pack unique and different bag styles at high speed. The fast-action linear magnetic drives boast over 200 to 220 bags per minute depending on the machine series. With bag dimensions of up to 300 mm to 400 mm wide by unlimited length, plus a host of bag styles like Quad seals and Doypacks at incredible high speeds, the SIGMA is flexible, functional and high-tech machine.

Continuous vertical bagger

If you want to pack into gusseted and pillow style bags and packing speed is important for your packaging process, a continuous bagger with twin sealing jaws could be a good investment.


<h2>The world’s fastest vertical form fill sealing machine</h2>
The VikingMašek Continuous motion bag maker velocity is capable of high speed production up to 300 bpm. The unique center mounted filling tube and natural counterbalanced sealing profiles are designed to provide vibration free, extremely smooth operation at all speeds.

The Velocity is also extremely versatile, handling package sizes up to 300 mm wide and multiple package styles. Patented, independently phased, twin sealing jaws separate the velocity from all other high speed machines and virtually eliminate lost cycle time. This is the world´s fastest bagging machine on the market that has no competition.

Continuous bagger with twin sealing jaws

Hygienic bagging with a compact packing machine that can withstand the harshest wash down processes.


<h2>Ultra sanitary servo driven bagging machine</h2>
The VikingMašek Intermittent Bag maker (ES400) is built to withstand the harshest wash down procedures. This machine has a superior hygienic design and rugged construction. This state-of-the-art vertical hygienic bagger features slanted electrical and pneumatic cabinets, fully stainless steel construction, and an open design for ease of cleaning

This servo-driven bagger is perfect for the hygienic vertical bagging of fresh and frozen fruit, vegetables, and meat/poultry.

Hygienic vertical bagging machine

If you want to pack into unique bag styles like Quad-seal and Doypack, but you don’t require acceleration &amp; deceleration, you can save costs by choosing a bagger with a mechanical drive.


<h2>Steady speed vertical form fill sealing</h2>
The VikingMašek Intermittent Bagmaker series (M250, M400, M500 ) are high-performance vertical form fill and seal machines. Its rugged construction and enclosed jaw drive enables hassle-free packaging in dusty or wet environments.

It can accommodate multiple bag designs and dimensions with high speed and accuracy. It can produce maximum up to 70-100 bags per minute and handles bag sizes from 50 x 60 mm (M250) up to 500 x 600 mm (M500).

This vertical bagger is perfect for packaging quad seal, flat bottom, doy style, brick fold down/tape down, and pillow bags, snacks, candy, coffee, fresh and frozen fruit and more.

Bagger with mechanical driven jaw actuation

Filter coffee

<span style="font-weight: 400;">Any coffee-drinker can agree that a cup of coffee in the morning can brighten up their day. As the most convenient way of making coffee, many people choose to make coffee at home. Whether you want to make Moka coffee or filtered coffee, you need ground coffee that is grind appropriately for the coffee brewing method of your choice. These ground coffee are manufactured by roasting and grinding processes. </span>

Ground coffee

Do you know that the famous classical music composer and pianist Ludwig van Beethoven insisted on drinking a cup of coffee made from exactly 60 pieces of coffee beans? Currently, around 50% of the world’s green coffee beans undergo processing through instant coffee manufacturing equipment to produce instant coffee. The process requires roasting, grinding, brewing, and heating to obtain the extract; the coffee extract will either go through a spray drying process or a freeze-drying process.

Instant coffee

VikingMašek is a global leading manufacturer of vertical baggers &amp; multilane packaging solutions.

Coffee is one of the most beloved beverages worldwide, while coffee processing is actually very human-intensive and requires lots of expertise. Packaging plays an very important role in <a href="https://making.com/products/coffee">the coffee production process</a> as coffee is quite sensitive to the exposure of air or other external factors. The right package can not only preserve the flavour and the quality of your products on the journey to consumers' home but also speed up your coffee production process.


<h2>Key factors to consider for bagging your coffee</h2>
After delicately roasting and sometimes grinding, the green coffee has turned into aromatic brown beans and ready to release its flavour. Packaging is really essential as it needs to keep the coffee beans or coffee products fresh and maintain the flavours. Since coffee is really sensitive to external factors such as sun, oxygen or humidity, most formats of package comes with a metalized or aluminum barrier to protect the content. Some pouches or bags will equip with a degassive valve, which will let CO2 out of the bag for the roasted beans.
<h2>Filling coffee products into bags</h2>
When it comes to filling process, it is important to consider the bag design because it can significantly facilitate or slacken the process. For example, if you plan to hand-fill your coffee bags, it is recommended that you choose a bag style that has a wide enough top opening to accommodate your scoop or filling apparatus. On the other hand, automated coffee packaging equipment offers almost unlimited bag options including flat bottom bags, and quad seal bags.

https://www.youtube.com/watch?v=dOJdA1gD92Y

What you need to know about coffee bagging

Food

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

Find production technology for Decaffeinated coffee roasting, and connect directly with leading machine manufacturers worldwide

Decaffeinated coffee roasting

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Decaffeinated coffee roasting Equipment

Which decaffeinated coffee roasting technology do you need?

Electrical mini coffee roaster

Industrial coffee roaster

Optical coffee roaster

Compact cylindrical roaster for beans, nibs and nuts

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