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Maker - Product Challenge

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Changemakers

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

<span style="font-weight: 400;">Some say there is no point in drinking decaffeinated coffee. However, decaffeinated coffee can be an excellent solution for those who love coffee but cannot consume caffeine due to health reasons. The central part of making decaffeinated coffee is the caffeine extraction process, which is conducted while the coffee beans are still green. Then, according to the taste profile you intend, you can roast these decaffeinated beans. </span>

Decaffeinated coffee

Traditional horizontal form fill and seal sachet machines for lower volume lines are often fixed in the sachet type they can fill, restricting their flexibility and reducing cost-effectiveness. An entry-level sachet machine that has been purpose-designed to be able to produce a range of sachets adds value and increases the return on investment.


<h2>Flexible machine for packaging solids and liquids in flat sachets</h2>
The Bossar Packaging B1400 is a uniquely versatile HFFS machine designed for forming a variety of flat sachets and filling them with liquid or solid contents.

Robustly made, the B1400 uses traditional walking beam transport systems powered mechanically by cam drives. This offers good levels of reliability coupled with ease of maintenance and adjustment. Its well-engineered mechanical drive system keeps operating noise levels to less than 80dB.

B1400 can be fitted with up to 2 filling stations which allows a throughput of up to 220 sachets per minute. In standard configuration, the B1400 can fill 110 sachets per minute with up to 400cc of contents.

Flexibility is the B1400’s greatest strength. This machine can produce either flat 3- or 4-sided seal sachets, twin sachets, flat sachets with eurohole or display perforation, flat sachets with partial shape, or sachets for wet wipes.

Featuring a cleverly designed pouch-stretching station, the B1400 opens its sachets as wide as possible, enabling a higher filling grade.

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Entry level HFFS Machine for flat sachets

In the secondary packaging sector, being able to handle different type of capsules and tailor them according to customer needs, is an important element when it comes to the most popular beverage: coffee. To be competitive in this huge market, you need a packaging machine that saves space and money, reduces operating time, is easy to use and can handle different formats.


<h2>Modular top-load machine for forming and filling cartons</h2>
The TLCM series designed by Senzani can handle different types of coffee capsules with a production speed up to 60 cartons from flat blank and 600 capsules per minute. Being modular, this machine can adapt to pack several capsules configurations and different materials (such as aluminium, compostable and plastic).

TLCM is a Senzani top-load solution to insert a batch of capsules into a carton starting from a flat blank. The monoblock machine is a form and fill machine, in which cartons are picked with articulated arm and shaped. After shaping, cartons are filled from above with the capsules through a pick and place filling system, designed to handle the capsules very careful to avoid any damage, even at very high speed.

The machine is easy to use, so that a single operator can easily manage the operation saving both cost and time. An additional benefit can be found in the compact size of the machine, this will save space. Format change operations and other adjustments are made quick and easy thanks to technology that can be operated without the help of tools. A tutorial to guide the operator step by step is also available, in order to avoid errors and speed up the operation.

Coffee capsule packing machine

Packaging of food products, but especially those for babies, like infant formula, isn’t just about extending shelf life, it’s just as much about preventing it from going bad, exposing for example mould. This asks for very secure packaging parameters when sealing the product.


<h2>Seaming food products under modified atmosphere</h2>
The V-matic 127-3 by Swiss Can Machinery is a seaming machine that can seam cans, often filled with food products under a modified atmosphere. The seaming station that can evacuate, aerate and seam starts of by feeding the cans into the machine through a conveyor belt. The can is then placed into position in the vacuum-gassing chamber. To start the vacuum-gassing process, the chamber is hermetically closed so oxygen can be taken out of the can and nitrogen can be added in accordance with ratio the product demands. The whole chamber moves to the next station if the desired level of oxygen is reached. Only then is a lid added and the can seamed in a vacuum environment.

The sizes of the cans for this seeming machine can differ if they have a maximum diameter of 127 mm. The evacuating and aerating pressure is individually adjustable through a touch screen. The speed of the seaming rollers is independently adjustable.

Seaming machine for infant formula cans

Having separate equipment for different process steps like filling and closing, can put a brake on growing the volume of your production line. When expending your canned coffee business, having separate machines for each step can be time consuming.


<h2>Filling and seaming cans or jars with the same machine</h2>
The Matic 101 CFCGP by Swiss Can Machinery is a can and jar filling and closing machine for powdered products. The process of filling and closing the can or jar starts of by placing the jar on the conveyor belt, that will feed the filled vessel onto a turning table. The filling and dosing is done with a precise servo drive, the produce is fed via a horizontal auger with level control and a vibrator makes sure the powdered material in the cans doesn’t stick to anything else. Each can or jar is weighted separately and automatically before it is capped or seamed.

The jars are moved onto a screw capping device (caps are destacked at their own station) and discharged if not capped correctly. Cans move to the seaming station, where a spindle applies pressure so that the seaming rollers can seam the can in separate stages. The can or jar diameter must be between 50 and 100 mm.

Can filling equipment

Some products ask for a plastic reusable lid after the can has been seamed. The closing process might look easy, but often these snap-on lids that need to be on tight, are not placed correctly. And we all know turned caps or caps that fall back to the hopper, will create a jam that you want to prevent.


<h2>Putting on snap-on lids from a sloped conveyor</h2>
The Capper C 127 by Swiss Can Machinery has a sloped conveyor that puts the lids on the tins from such an angle, that improperly placed lids are an exception. The filled and seamed tins are following a path on a conveyor belt. The lids, coming down from a sloped conveyor are put in place on the tin by two rollers, after which the capped tins follow their way to the end of the belt.

The machine can work with different sizes, as long as the tins have a maximum diameter of 127 mm. The side conveyors have two servo drives and are synchronised with the main conveyor.

Capping machine for plastic lid oatmeal tins     

Making sure the right quantity of product is in the packaging can be a precise task if this is not automated. Goods can be sorted and metered, but when it comes to for example tinned peanuts, that doesn’t do the job.


<h2>Automatic filling, weighing and seaming</h2>
The Matic 127 Twin FP by Swiss Can Machinery is a can filling and seaming machine that also automates the weighing of the product. For the filling, the tins are placed on a belt and filled using 20 dosing heads and then weighed using a sensor. The filling station uses a vibrator to make sure the filling of the products is efficient. After filling and weighing, the tins follow their way on the belt to the seaming station where a spindle applies pressure so that the seaming rollers can seam the can in separate stages. The machine can handle different sizes, as long as the tins have a maximum diameter of 127 mm.

Filling and weight checking machine for food cans

Want a machine to pack unique bag styles such as quad-seal and Doy-pack bags at incredible speeds; this is the machine for you.


<h2>Ultra-fast continuous motion bagger for unique bag styles</h2>
The VikingMašek Continuous Vertical bagger (Sigma 250, Sigma 400) is a fast bagging machine used to pack unique and different bag styles at high speed. The fast-action linear magnetic drives boast over 200 to 220 bags per minute depending on the machine series. With bag dimensions of up to 300 mm to 400 mm wide by unlimited length, plus a host of bag styles like Quad seals and Doypacks at incredible high speeds, the SIGMA is flexible, functional and high-tech machine.

Continuous vertical bagger

If you want to pack into gusseted and pillow style bags and packing speed is important for your packaging process, a continuous bagger with twin sealing jaws could be a good investment.


<h2>The world’s fastest vertical form fill sealing machine</h2>
The VikingMašek Continuous motion bag maker velocity is capable of high speed production up to 300 bpm. The unique center mounted filling tube and natural counterbalanced sealing profiles are designed to provide vibration free, extremely smooth operation at all speeds.

The Velocity is also extremely versatile, handling package sizes up to 300 mm wide and multiple package styles. Patented, independently phased, twin sealing jaws separate the velocity from all other high speed machines and virtually eliminate lost cycle time. This is the world´s fastest bagging machine on the market that has no competition.

Continuous bagger with twin sealing jaws

Hygienic bagging with a compact packing machine that can withstand the harshest wash down processes.


<h2>Ultra sanitary servo driven bagging machine</h2>
The VikingMašek Intermittent Bag maker (ES400) is built to withstand the harshest wash down procedures. This machine has a superior hygienic design and rugged construction. This state-of-the-art vertical hygienic bagger features slanted electrical and pneumatic cabinets, fully stainless steel construction, and an open design for ease of cleaning

This servo-driven bagger is perfect for the hygienic vertical bagging of fresh and frozen fruit, vegetables, and meat/poultry.

Hygienic vertical bagging machine

If you want to pack into unique bag styles like Quad-seal and Doypack, but you don’t require acceleration &amp; deceleration, you can save costs by choosing a bagger with a mechanical drive.


<h2>Steady speed vertical form fill sealing</h2>
The VikingMašek Intermittent Bagmaker series (M250, M400, M500 ) are high-performance vertical form fill and seal machines. Its rugged construction and enclosed jaw drive enables hassle-free packaging in dusty or wet environments.

It can accommodate multiple bag designs and dimensions with high speed and accuracy. It can produce maximum up to 70-100 bags per minute and handles bag sizes from 50 x 60 mm (M250) up to 500 x 600 mm (M500).

This vertical bagger is perfect for packaging quad seal, flat bottom, doy style, brick fold down/tape down, and pillow bags, snacks, candy, coffee, fresh and frozen fruit and more.

Bagger with mechanical driven jaw actuation

Filter coffee

<span style="font-weight: 400;">Any coffee-drinker can agree that a cup of coffee in the morning can brighten up their day. As the most convenient way of making coffee, many people choose to make coffee at home. Whether you want to make Moka coffee or filtered coffee, you need ground coffee that is grind appropriately for the coffee brewing method of your choice. These ground coffee are manufactured by roasting and grinding processes. </span>

Ground coffee

Do you know that the famous classical music composer and pianist Ludwig van Beethoven insisted on drinking a cup of coffee made from exactly 60 pieces of coffee beans? Currently, around 50% of the world’s green coffee beans undergo processing through instant coffee manufacturing equipment to produce instant coffee. The process requires roasting, grinding, brewing, and heating to obtain the extract; the coffee extract will either go through a spray drying process or a freeze-drying process.

Instant coffee

VikingMašek is a global leading manufacturer of vertical baggers &amp; multilane packaging solutions.

Coffee is one of the most beloved beverages worldwide, while coffee processing is actually very human-intensive and requires lots of expertise. Packaging plays an very important role in <a href="https://making.com/products/coffee">the coffee production process</a> as coffee is quite sensitive to the exposure of air or other external factors. The right package can not only preserve the flavour and the quality of your products on the journey to consumers' home but also speed up your coffee production process.


<h2>Key factors to consider for bagging your coffee</h2>
After delicately roasting and sometimes grinding, the green coffee has turned into aromatic brown beans and ready to release its flavour. Packaging is really essential as it needs to keep the coffee beans or coffee products fresh and maintain the flavours. Since coffee is really sensitive to external factors such as sun, oxygen or humidity, most formats of package comes with a metalized or aluminum barrier to protect the content. Some pouches or bags will equip with a degassive valve, which will let CO2 out of the bag for the roasted beans.
<h2>Filling coffee products into bags</h2>
When it comes to filling process, it is important to consider the bag design because it can significantly facilitate or slacken the process. For example, if you plan to hand-fill your coffee bags, it is recommended that you choose a bag style that has a wide enough top opening to accommodate your scoop or filling apparatus. On the other hand, automated coffee packaging equipment offers almost unlimited bag options including flat bottom bags, and quad seal bags.

https://www.youtube.com/watch?v=dOJdA1gD92Y

What you need to know about coffee bagging

Food

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

Find production technology for Decaffeinated coffee packing, and connect directly with leading machine manufacturers worldwide

Decaffeinated coffee packing

Which decaffeinated coffee packing equipment do you need?

Entry level HFFS Machine for flat sachets

Coffee capsule packing machine

Seaming machine for infant formula cans

Can filling equipment

Capping machine for plastic lid oatmeal tins

Filling and weight checking machine for food cans

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